Apparatus and method for rapid bulk charging of a lead acid battery

• US 5,969,506 A
• Filed: 02/11/1998
• Issued: 10/19/1999
• Est. Priority Date: 08/11/1997
• Status: Expired due to Term

• Current Assignee: C & K Systems, Inc. (Honeywell International Inc.)
• Original Assignee: C & K Systems, Inc. (Honeywell International Inc.)
• Inventors: Neal, Martin
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): SHIN, KYUNG E
• Application Number:
  US09/021,918
• Time in Patent Office: 615 Days
• Field of Search: 320/160, 320/162-164, 320/146, 320/125, 307/64, 307/66, 307/48
• US Class Current: 320/125
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters

Abstract

Apparatus to rapidly bulk charge a lead acid battery used in a "standby" power supply unit (PSU), or similar equipment containing said function, such as in an alarm panel system, fire panel (system) etc., without increasing the output capacity of the regulated PSU, significantly increasing its dissipation, size or cost, or causing an unacceptable recharge time of (often) several days. The apparatus comprises minimal additional components to provide a bulk charge of approximately 70% capacity to a 65 Ahr battery within 14 hours, while only drawing an average current of approximately 0.4 amp from the regulated PSU.

Claims

1. A circuit arrangement for rapidly charging a battery comprising:

power supply means for providing a regulated voltage and an unregulated voltage;

resistor means coupled between said regulated voltage and a positive terminal of said battery for providing a current path to float charge said battery;

switching means, coupled between said positive terminal of said battery and said unregulated voltage via a series resistor, for providing a current path to rapid bulk charge said battery in response to a control signal;

said switching means comprises a control input for receiving said control signal, said control input being coupled to said regulated voltage via a current limiting resistor; and

diode means coupled between said unregulated voltage and a series regulator of said circuit arrangement for enabling said power supply means to operate in a float charge mode or in a rapid bulk charge mode in accordance with a predetermined value of said battery voltage.

2. The circuit arrangement as recited in claim 1 wherein said switching means comprises a control rectifier means for providing a bulk charge to rapidly charge said battery.

3. A circuit arrangement for rapidly charging a battery comprising:

power supply means for providing a regulated voltage and an unregulated voltage;

first diode means having a constant V_f connected in series with resistor means for increasing bulk charge capacity and providing a current path to float charge said battery, one end of said first diode means being coupled to said regulated voltage and one end of said resistor means being coupled to a positive terminal of said battery;

switching means, coupled between said positive terminal of said battery and said unregulated voltage via a series resistor, for providing a current path to rapid bulk charge said battery in response to a control signal;

said switching means comprises a control input for receiving said control signal, said control input being coupled to said regulated voltage via a current limiting resistor; and

second diode means coupled between said unregulated voltage and a series regulator of said circuit arrangement for enabling said power supply means to operate in a float charge mode or in a rapid bulk charge mode in accordance with a predetermined value of said battery voltage.

4. The circuit arrangement as recited in claim 3 wherein said switching means comprises a control rectifier means for providing a bulk charge to rapidly charge said battery.

5. A circuit arrangement for rapidly charging a battery, comprising:

(a) charging means for charging a battery said charging means having a standby mode and a rapid bulk charge mode;

(b) monitoring means coupled between an output of said battery and an output of said charging means for monitoring battery voltage output and providing a float charge to said battery when said charging means is in said standby mode; and

(c) rapid bulk charge providing means coupled to said battery output for providing a rapid bulk charge to said battery when said monitoring means senses a predetermined battery voltage output, said rapid bulk charge providing means comprising a control input coupled to said monitoring means.

6. The circuit arrangement as recited in claim 5 wherein said battery charging means provides a regulated voltage and an unregulated voltage.

7. The circuit arrangement as recited in claim 6 wherein said monitoring means comprises a resistor, coupled between said regulated voltage and said battery voltage output, said resistor providing current limiting when said float charge is provided to said battery.

8. The circuit arrangement as recited in claim 5 wherein said means for providing said bulk charge comprises a control rectifier.

9. The circuit arrangement as recited in claim 8 wherein said means for providing said bulk charge further comprises a resistor having a first terminal in series with said control rectifier means for limiting said charge current and a second terminal connected to an unregulated voltage of said circuit arrangement.

10. The circuit arrangement as recited in claim 6 wherein said battery charging means comprises a diode means, coupled between said unregulated voltage and an input of a voltage regulator of said circuit arrangement, for preventing current flow when said circuit arrangement is operating in said rapid bulk charge mode.

11. The circuit arrangement as recited in claim 5 wherein said circuit arrangement comprises a feedback, current limited, regulated power supply.

12. The circuit arrangement as recited in claim 5 wherein said monitoring means comprises a resistor connected in series with a diode providing a constant V_f, one end of said diode being coupled to said regulated voltage and one end of said resistor being coupled to said battery output.

13. A method of providing a circuit arrangement for rapidly charging a battery comprising the steps of:

(a) charging a battery with means having a standby mode and a rapid bulk charge mode;

(b) monitoring battery voltage output and providing a float charge to said battery when said charging means is in said standby mode with means coupled between an output of said battery and an output of said charging means; and

(c) providing a rapid bulk charge to said battery when said monitoring means senses a predetermined battery voltage output, said rapid bulk charge providing means comprises a control input coupled to said monitoring means.

14. The method as recited in claim 13 wherein said method includes the step of said circuit arrangement providing a regulated voltage and an unregulated voltage.

15. The method as recited in claim 14 wherein said step of monitoring said battery voltage comprises the step of providing a resistor coupled between said regulated voltage and said battery voltage output, said resistor providing current limiting when said float charge is provided to said battery.

16. The method as recited in claim 13 wherein said step of providing a rapid bulk charge to said battery comprises the step of providing a control rectifier to pass a charge current to said battery.

17. The method as recited in claim 16 wherein said step of providing said rapid bulk charge to said battery comprises the step of providing a resistor having a first terminal in series with said control rectifier for limiting said charge current and a second terminal connected to an unregulated voltage of said circuit arrangement.

18. The method as recited in claim 14 wherein said step of charging a battery having at least two charging modes comprises the step of providing a diode coupled between said unregulated voltage and an input of a voltage regulator of said circuit arrangement, for preventing current flow through said voltage regulator when said circuit arrangement is operating in said rapid bulk charge mode.

19. A circuit arrangement for rapidly charging a battery, comprising:

(a) a battery charging circuit having a standby mode and a rapid bulk charge mode;

(b) a battery voltage monitoring circuit coupled between an output of a battery and an output of the battery charging circuit which monitors battery voltage output and provides a float charge to the battery when the battery charging circuit is in the standby mode; and

(c) a rapid bulk charging circuit coupled to the battery output and having a control input coupled to the battery voltage monitoring circuit which provides a rapid bulk charge to the battery when the battery voltage monitoring circuit senses a predetermined battery voltage output.

20. A method for charging a battery, comprising the steps of:

(a) charging a battery with a battery charging circuit having a standby mode and a rapid bulk charge mode;

(b) monitoring battery voltage output and providing a float charge to the battery when the battery charging circuit is in the standby mode with a battery voltage monitoring circuit coupled between an output of a battery and an output of the battery charging circuit; and

(c) providing a rapid bulk charge to the battery when the battery voltage monitoring circuit senses a predetermined battery voltage output with a rapid bulk charging circuit coupled to the battery output and having a control input coupled to the battery voltage monitoring circuit.