Apparatus and method for predicting replacement timing of engine lubricating oil

• US 5,969,601 A
• Filed: 09/04/1998
• Issued: 10/19/1999
• Est. Priority Date: 09/05/1997
• Status: Expired due to Term

• Current Assignee: Komatsu Ltd.
• Original Assignee: Komatsu Ltd.
• Inventors: Mihara, Kenji, Sato, Fumihide
• Primary Examiner(s): Hofsass, Jeffery A.
• Assistant Examiner(s): Mannaua, Ashok
• Application Number:
  US09/146,811
• Time in Patent Office: 410 Days
• Field of Search: 340/450.3, 340/438, 340/457.4, 123/196 S, 701/30, 73/117.3, 73/53.05
• US Class Current: 340/450.3
• CPC Class Codes: B60R 16/0231 Circuits relating to the driving or the functioning of the vehicle monitoring tyres B60C23/00; indicating overspeed B60K31/00; for dash boards B60K37/00, B60Q3/10; for indicating emergencies B60Q1/52; brake control systems B60T; registering or indicating the working of vehicles G07C5/00; measuring distance G01C, e.g. combinations of speed and distance G01C23/00; engine indicators G01L; measuring speed or acceleration G01P
• CPC Class Codes: F01M 2011/14 for indicating the necessity to change the oil
• CPC Class Codes: F01M 2011/1466 by considering quantity of soot

Abstract

An apparatus and method for predicting a lubricating oil replacement time for an engine by precisely predicting a total acid value and/or an amount of soot in a lubricating oil and by displaying an accurate time which will elapse before a required lubricating oil replacement. Accurate prediction of lubricating oil replacement prevents engine seizing and other damage and avoids wasteful replacement of otherwise useful lubricating oil.

Claims

1. An engine lubricating oil replacement time predicting apparatus for predicting a replacement timing of a lubricating oil for an engine in a vehicle, the apparatus comprising:

an engine rotary speed sensor to detect an engine rotary speed;

an engine load sensor to detect an engine load;

an initial value storage portion to store changes in a lubricating oil total acid value per unit time corresponding to an engine rotary speed and an engine load, wherein the changes in the lubricating oil total acid value are without regard to the vehicle;

an operating load frequency calculator, coupled to the engine rotary speed sensor and the engine load sensor, to calculate an engine load frequency for a set period after receiving signals from the engine rotary speed sensor and the engine load sensor in regard to the vehicle;

a total acid value calculator, coupled to the initial value storage portion and the operating load frequency calculator, to calculate an output equal to a change in a total lubricating oil acid value for a set period based on data stored in the initial value storage portion and based on the engine load frequency calculated by the operating load frequency calculator; and

a display, coupled to the total acid value calculator, to display a time when a total lubricating oil acid value, based on the output of the total acid value calculator, will exceed a predetermined threshold value.

2. An apparatus of claim 1, further comprising a total acid value accumulator, coupled between the total acid value calculator and the display, to receive a plurality of outputs from the total acid value calculator, sum the plurality of outputs, and output a sum to the display.

3. An apparatus of claim 1, wherein the initial value storage portion stores the engine rotary speed in relation to the engine load as a map.

4. An apparatus of claim 3, wherein the operating load frequency calculator stores the engine load frequency with respect to the map.

5. An apparatus of claim 1, further comprising:

an oil temperature sensor to detect a lubricating oil temperature of the engine in the vehicle, and

an oil temperature storing portion, coupled to the oil temperature sensor, to measure and store oil temperature values after receiving signals from the engine rotary speed sensor and the engine load sensor,

wherein the oil temperature storing portion is coupled to the total acid value calculator, and the oil temperature values influence calculations of the total acid value calculator.

6. An apparatus of claim 5, wherein the initial value storage portion stores the engine rotary speed in relation to the engine load as a first map.

7. An apparatus of claim 6, wherein the oil temperature values are stored in a second map in accordance with the first map.

8. An apparatus of claim 5, further comprising a correction portion, coupled to the initial value storage portion, the oil temperature storing portion, and the total acid value calculator, to correct the changes in a lubricating oil total acid value per unit time stored in the initial value storage portion in accordance with corresponding oil temperatures stored in the oil temperature storing portion,

wherein a corrected output from the correction portion is output to the total acid value calculator.

9. An apparatus of claim 1, further comprising:

a second initial value storage portion to store changes in a lubricating oil soot content per unit time corresponding to an engine rotary speed and an engine load, wherein the changes in the lubricating oil soot content are without regard to the vehicle; and

a total soot content calculator, coupled to the second initial value storage portion and the operating load frequency calculator, to calculate a first output equal to a change in a total lubricating oil soot content for a set period based on data stored in the second initial value storage portion and based on the engine load frequency calculated by the operating load frequency calculator, wherein

the display further displays a time when a total lubricating oil soot content, based on the first output of the total soot content calculator, will exceed a predetermined threshold value.

10. An apparatus of claim 9, further comprising:

a third initial value storage portion to store lubricating oil soot content amounts corresponding to rapid acceleration of the engine without regard to the vehicle, and

a rapid acceleration frequency storage portion, coupled to the engine load sensor, to calculate and to store an engine rapid acceleration frequency and an engine rapid acceleration degree after receiving signals from the engine load sensor and in regard to the vehicle,

wherein both the third initial value storage portion and the rapid acceleration frequency storage portion are coupled to the total soot content calculator,

wherein the total soot content calculator further calculates a second output equal to a change in a total lubricating oil soot content for a set period based on data stored in the third initial value storage portion and based on the data stored in the rapid acceleration frequency storage portion and supplies both the first output and the second output to the display.

11. An engine lubricating oil replacement time predicting apparatus for predicting a replacement timing of a lubricating oil for an engine in a vehicle, the apparatus comprising:

an engine rotary speed sensor to detect an engine rotary speed;

an engine load sensor to detect an engine load;

at least one initial value storage portion to store changes in a lubricating oil soot content per unit time corresponding to an engine rotary speed and an engine load, wherein the changes in the lubricating oil soot content are without regard to the vehicle;

an operating load frequency calculator, coupled to the engine rotary speed sensor and the engine load sensor, to calculate an engine load frequency in regard to the vehicle for a set period after receiving signals from the engine rotary speed sensor and the engine load sensor;

a total soot content calculator, coupled to the at least one initial value storage portion and the operating load frequency calculator, to calculate a first output equal to a change in a total lubricating oil soot content for a set period based on data stored in the at least one initial value storage portion and based on the engine load frequency calculated by the operating load frequency calculator; and

a display, coupled to the total soot content calculator, to display a time when a total lubricating oil soot content, based on the first output of the total soot content calculator, will exceed a predetermined threshold value.

12. An apparatus of claim 11, further comprising a total soot content accumulator, coupled between the total soot content calculator and the display, to receive a plurality of first outputs from the total soot content calculator, sum the plurality of first outputs, and output a sum to the display.

13. An apparatus of claim 11, wherein the initial value storage portion stores the engine rotary speed in relation to the engine load as a map.

14. An apparatus of claim 13, wherein the operating load frequency calculator stores the engine load frequency with respect to the map.

15. An apparatus of claim 11, further comprising:

a second initial value storage portion to store lubricating oil soot content amounts corresponding to rapid acceleration of the engine without regard to the vehicle, and

a rapid acceleration frequency storage portion, coupled to the engine load sensor, to calculate and to store an engine rapid acceleration frequency and an engine rapid acceleration degree after receiving signals from the engine load sensor and in regard to the vehicle,

wherein both the second initial value storage portion and the rapid acceleration frequency storage portion are coupled to the total soot content calculator,

wherein the total soot content calculator further calculates a second output equal to a change in a total lubricating oil soot content for a set period based on data stored in the second initial value storage portion and based on the data stored in the rapid acceleration frequency storage portion and supplies both the first output and the second output.

16. A method for predicting a replacement time of an engine lubricating oil corresponding to an engine rotary speed and an engine load for an engine in a vehicle, the method comprising the steps of:

storing changes in a total lubricating oil acid value per unit time corresponding to an engine rotary speed and an engine load without regard to the vehicle;

calculating and storing an engine load frequency for a set period based on said engine rotary speed and on said engine load and in regard to the vehicle;

calculating a total lubricating oil acid value change for a set period based on the stored changes in a total lubricating oil acid value per unit time and the stored engine load frequency; and

displaying a time indication representative of a total lubricating oil acid value with respect to a predetermined threshold value, wherein the total lubricating oil acid value equals a sum of total lubricating oil acid value changes.

17. A method in accordance with claim 16, wherein the engine rotary speed is stored in relation to the engine load as a map, and the engine load frequency is stored with respect to the map.

18. A method in accordance with claim 16, further comprising the steps of:

storing changes of a lubricating oil soot content per unit time corresponding to an engine rotary speed and an engine load without regard to the vehicle;

calculating a lubricating oil soot content change for a set period based on the stored changes of a lubricating oil soot content per unit time and the stored engine load frequency; and

displaying a time indication representative of a total lubricating oil soot content change with respect to a predetermined threshold value, wherein the total lubricating oil soot content equals a sum of total lubricating oil soot content changes.

19. A method for predicting a replacement time of an engine lubricating oil corresponding to an engine rotary speed and an engine load for an engine in a vehicle, the method comprising the steps of:

storing changes of a lubricating oil soot content per unit time corresponding to an engine rotary speed and an engine load without regard to the vehicle;

calculating and storing an engine load frequency in regard to the vehicle for a set period based on an engine rotary speed and an engine load;

calculating a first lubricating oil soot content change for a set period based on the stored changes of a lubricating oil soot content per unit time and the stored engine load frequency; and

displaying a time indication representative of a total lubricating oil soot content change with respect to a predetermined threshold value, wherein the total lubricating oil soot content equals a sum of first lubricating oil soot content changes.

20. A method in accordance with claim 19, further comprising the steps of:

storing changes of a lubricating oil soot content per unit time corresponding to an engine rotary speed and an engine load when the engine is subject to rapid acceleration and without regard to the vehicle;

calculating and storing an engine load frequency when the engine is subject to rapid acceleration, with regard to the vehicle, based on an engine rotary speed and an engine load;

calculating a second lubricating oil soot content change for a set period based on the stored changes of a lubricating oil soot content gained from rapid acceleration of the engine and the stored engine load frequency gain from rapid acceleration of the engine; and

calculating a total lubricating soot content amount for a set period by combining the first lubricating oil soot content change and the second lubricating oil soot content change.