Power converting apparatus and method using a multiple three-phase PWM cycloconverter system

• US 5,969,966 A
• Filed: 03/09/1998
• Issued: 10/19/1999
• Est. Priority Date: 09/08/1995
• Status: Expired due to Term

• Current Assignee: Kabushiki Kaisha Yaskawa Denki
• Original Assignee: Kabushiki Kaisha Yaskawa Denki
• Inventors: Hirano, Koichi, Sawa, Toshihiro, Kume, Tsuneo
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Vu, Bao Q.
• Application Number:
  US09/029,262
• Time in Patent Office: 589 Days
• Field of Search: 363/163, 363/161, 363/164, 363/159, 363/157, 363/8, 363/9, 363/10
• US Class Current: 363/163
• CPC Class Codes: H02M 5/271 from a three phase input voltage
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters
• CPC Class Codes: H02P 27/16 using ac to ac converters without intermediate conversion to dc H02P27/05 takes precedence
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A power converting apparatus and a power converting method for driving a high voltage AC motor at a variable speed. Conventional invertor systems cannot solve technical subjects such as energy conservation, resource conservation, miniaturization, efficiency promotion and voltage and current waveform distortion suppression for improvement in environment needed by the market, and cannot solve another technical subject of improvement in redundancy such that, upon failure, operation is performed with a normal part. In the present invention, a power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system for driving a high voltage AC motor at a variable speed is used, and bidirectional semiconductor switches are controlled so that voltages of AC outputs to be outputted to single-phase AC terminals of three-phase/single-phase pulse width modulation cycloconverters may have a same phase in each of units but electric angles of basic wave voltage phases may be different by 120 degrees from each other among the three units to drive a high voltage AC motor. If one of the cycloconverters fails, then the single-phase AC terminals of the failed cycloconverter are short-circuited and three sets of switches each consisting of two bidirectional semiconductor switches connected to three-phase AC terminals of the cycloconverters of the other two units in the same group as the failed cycloconverter are successively rendered conducting one by one set at equal time intervals to short-circuit the three sets of the bidirectional semiconductor switches to drive the high voltage AC motor at a variable speed.

Claims

1. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system for driving a high voltage AC motor at a variable speed, characterized in that

said power converting apparatus comprises a single three-phase transformer having a single set of primary windings and 3×

n sets of secondary windings, 3×

n three-phase reactors individually connected to said secondary windings, and 3×

n three-phase/single-phase pulse width modulation cycloconverters individually connected to said three-phase reactors, where n is a positive whole number, that

said primary windings of said three-phase transformer are connected to an external AC power supply while said 3×

n secondary windings are arranged in three units, each one unit with n sets of secondary windings, and the electric angles between n set of said each secondary windings of said n sets in same unit are different by (where 1≦

k≦

n) in phase from each other and the said secondary windings in said three units which have electric angles of the same phase form n groups, said secondary windings, said three-phase reactors and said three-phase/single-phase pulse width modulation cycloconverters connected in series, that

each of said three-phase/single-phase pulse width modulation cycloconverters includes six pulse width modulation controlled bidirectional semiconductor switches capable of flowing current in the opposite directions therethrough and allowing self switching on and self switching off, three filter capacitors, three-phase AC terminals connected to corresponding ones of said three-phase reactors, and single-phase AC terminals connected to the outside, and said six bidirectional semiconductor switches are connected in a three-phase bridge circuit to said three-phase AC terminals and said single-phase AC terminals while said filter capacitors are connected in delta or star connection to said three-phase AC terminals, that

the bidirectional semiconductor switches control so that voltages of AC outputs to be outputted to the single-phase AC terminals of said three-phase/single-phase pulse width modulation cycloconverters may have a same phase in each of said units but electric phase angles of fundamental voltage waveform may be different by 120 degrees from each other among said three units, and that

the single-phase AC terminals of the three-phase/single-phase pulse width modulation cycloconverters in same ones of said units are connected in series and corresponding ones of the single-phase AC terminals at the opposite ends of the series connections are connected in star connection between said three units while the other three terminals are connected to three input terminals of the external high voltage AC motor which is an object of driving.

3. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 1, characterized in that

said power converting apparatus comprises, in place of said three-phase AC reactors, means for using leakage inductances of said secondary windings of said three-phase transformer.

5. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 1, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters includes two semiconductor switches each including a semiconductor element having a self interrupting capability and a diode connected in reverse parallel to said semiconductor element such that a conducting direction thereof is opposite to that of said semiconductor element, said two semiconductor switches being connected in series such that polarities thereof are opposite to each other.

6. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 1, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters includes two semiconductor switches each including a semiconductor element having a self interrupting capability and a diode connected in series to said semiconductor element such that a conducting direction thereof coincides with that of said semiconductor element, said two semiconductor switches being connected in parallel such that polarities thereof are opposite to each other.

7. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 1, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters is constructed such that a semiconductor element having a self interrupting capability is connected to two DC terminals of four diodes connected in a single-phase bridge such that conducting directions may be the same direction and two AC terminals of said single-phase bridge are used as input/output terminals.

12. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 3, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters includes two semiconductor switches each including a semiconductor element having a self interrupting capability and a diode connected in reverse parallel to said semiconductor element such that a conducting direction thereof is opposite to that of said semiconductor element, said two semiconductor switches being connected in series such that polarities thereof are opposite to each other.

15. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 3, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters includes two semiconductor switches each including a semiconductor element having a self interrupting capability and a diode connected in series to said semiconductor element such that a conducting direction thereof coincides with that of said semiconductor element, said two semiconductor switches being connected in parallel such that polarities thereof are opposite to each other.

18. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 3, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters is constructed such that a semiconductor element having a self interrupting capability is connected to two DC terminals of four diodes connected in a single-phase bridge such that conducting directions may be the same direction and two AC terminals of said single-phase bridge are used as input/output terminals.

2. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system for driving a high voltage AC motor at a variable speed, characterized in that

said power converting apparatus comprises m (1≦

m≦

n) three-phase transformers each having a single set of primary windings and 3×

j (j=n/m) sets of secondary windings, 3×

n three-phase reactors individually connected to the secondary windings, and 3×

n three-phase/single-phase pulse width modulation cycloconverters individually connected to said three-phase reactors, where n is a positive whole number, that

said primary windings of said three-phase transformer are connected to an external AC power supply while said 3×

n secondary windings are arranged in three units, each one unit with n sets of secondary windings, and the electric angles between n set of said each secondary windings of said n sets in same unit are different by (where 1≦

k≦

n) in phase from each other and the said secondary windings in said three units which have electric angles of the same phase form n groups, said secondary windings, said three-phase reactors and said three-phase/single-phase pulse width modulation cycloconverters connected in series, that

each of said three-phase/single-phase pulse width modulation cycloconverters includes six pulse width modulation controlled bidirectional semiconductor switches capable of flowing current in the opposite directions therethrough and allowing self switching on and self switching off, three filter capacitors, three-phase AC terminals connected to corresponding ones of said three-phase reactors, and single-phase AC terminals connected to the outside, and said six bidirectional semiconductor switches are connected in a three-phase bridge circuit to said three-phase AC terminals and said single-phase AC terminals while said filter capacitors are connected in delta or star connection to said three-phase AC terminals, that

the bidirectional semiconductor switches control so that voltages of AC outputs to be outputted to the single-phase AC terminals of said three-phase/single-phase pulse width modulation cycloconverters may have a same phase in each of said units but electric phase angles of fundamental voltage waveform may be different by 120 degrees from each other between said three units, and that

the single-phase AC terminals of the three-phase/single-phase pulse width modulation cycloconverters in same ones of said units are connected in series and corresponding ones of the single-phase AC terminals at the opposite ends of the series connections are connected in star connection between said three units while the other three terminals are connected to three input terminals of the external high voltage AC motor which is an object of driving.

4. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 2, characterized in that

said power converting apparatus comprises, in place of said three-phase AC reactors, means for using leakage inductances of said secondary windings of said three-phase transformers.

11. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 2, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters includes two semiconductor switches each including a semiconductor element having a self interrupting capability and a diode connected in reverse parallel to said semiconductor element such that a conducting direction thereof is opposite to that of said semiconductor element, said two semiconductor switches being connected in series such that polarities thereof are opposite to each other.

13. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 4, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters includes two semiconductor switches each including a semiconductor element having a self interrupting capability and a diode connected in reverse parallel to said semiconductor element such that a conducting direction thereof is opposite to that of said semiconductor element, said two semiconductor switches being connected in series such that polarities thereof are opposite to each other.

14. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 2, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters includes two semiconductor switches each including a semiconductor element having a self interrupting capability and a diode connected in series to said semiconductor element such that a conducting direction thereof coincides with that of said semiconductor element, said two semiconductor switches being connected in parallel such that polarities thereof are opposite to each other.

16. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 4, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters includes two semiconductor switches each including a semiconductor element having a self interrupting capability and a diode connected in series to said semiconductor element such that a conducting direction thereof coincides with that of said semiconductor element, said two semiconductor switches being connected in parallel such that polarities thereof are opposite to each other.

17. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 2, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters is constructed such that a semiconductor element having a self interrupting capability is connected to two DC terminals of four diodes connected in a single-phase bridge such that conducting directions may be the same direction and two AC terminals of said single-phase bridge are used as input/output terminals.

19. A power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 4, characterized in that

each of said bidirectional semiconductor switches of said three-phase/single-phase pulse width modulation cycloconverters is constructed such that a semiconductor element having a self interrupting capability is connected to two DC terminals of four diodes connected in a single-phase bridge such that conducting directions may be the same direction and two AC terminals of said single-phase bridge are used as input/output terminals.

8. A power converting method of a multiple three-phase pulse width modulation cycloconverter system for driving a high voltage AC motor at a variable speed, characterized in that,

using a power converting apparatus of a multiple three-phase pulse width modulation cycloconverter system wherein, said power converting apparatus comprises a single three-phase transformer having a single set of primary windings and 3×

n sets of secondary windings, 3×

n three-phase reactors individually connected to said secondary windings, and 3×

n three-phase/single-phase pulse width modulation cycloconverters individually connected to said three-phase reactors, where n is a positive whole number, that

said primary windings of said three-phase transformer are connected to an external AC power supply while said 3×

n secondary windings are arranged in three units, each one unit with n sets of secondary windings, and the electric angles between n set of said each secondary windings of said n sets in same unit are different by 60°

-k (where 1≦

k≦

n) in phase from each other and the said secondary windings in said three units which have electric angles of the same phase form n groups, said secondary windings, said three-phase reactors and said three-phase/single-phase pulse width modulation cycloconverters connected in series, that

each of said three-phase/single-phase pulse width modulation cycloconverters includes six pulse width modulation controlled bidirectional semiconductor switches capable of flowing current in the opposite directions therethrough and allowing self switching on and self switching off, three filter capacitors, three-phase AC terminals connected to corresponding ones of said three-phase reactors, and single-phase AC terminals connected to the outside, and said six bidirectional semiconductor switches are connected in a three-phase bridge circuit to said three-phase AC terminals and said single-phase AC terminals while said filter capacitors are connected in delta or star connection to said three-phase AC terminals, that

the bidirectional semiconductor switches control so that voltages of AC outputs to be outputted to the single-phase AC terminals of said three-phase/single-phase pulse width modulation cycloconverters may have a same phase in each of said units but electric phase angles of fundamental voltage waveform may be different by 120 degrees from each other among said three units, and that

the single-phase AC terminals of the three-phase/single-phase pulse width modulation cycloconverters in same ones of said units are connected in series and corresponding ones of the single-phase AC terminals at the opposite ends of the series connections are connected in star connection between said three units while the other three terminals are connected to three input terminals of the external high voltage AC motor which is an object of driving;

said bidirectional semiconductor switches are controlled by a pulse width modulation system so that voltages of AC outputs to be outputted to the single-phase AC terminals of said three-phase/single-phase pulse width modulation cycloconverters may have a same phase in each of said units but electric phase angles of fundamental voltage waveform may be different by 120 degrees from each other among said three units to drive said high voltage AC motor at a variable speed.

9. A power converting method of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 8, characterized in that,

when said power converting apparatus is to operate in a condition wherein m (where 1≦

m≦

n) ones of the n three-phase/single-phase pulse width modulation cycloconverters of one of said units fail, the single-phase AC terminals of the failed three-phase/single-phase pulse width modulation cycloconverters are short-circuited and three sets of switches each consisting of two bidirectional semiconductor switches connected to said three-phase AC terminals of said three-phase/single-phase pulse width modulation cycloconverter in the same group which correspond to the failed three-phase/single-phase pulse width modulation cycloconverter of the other two unit are successively rendered conducting one by one set at equal time intervals to short-circuit the three sets of the bidirectional semiconductor switches, and said high voltage AC motor is driven at a variable speed using the remaining (n-m) three-phase/single-phase pulse width modulation cycloconverters of said three sets.

10. A power converting method of a multiple three-phase pulse width modulation cycloconverter system as set forth in claim 8, characterized in that,

when said power converting apparatus is to operate in a condition wherein m (where 1≦

m≦

n) ones of the n three-phase/single-phase pulse width modulation cycloconverters of one of said units fail, the single-phase AC terminals of the failed three-phase/single-phase pulse width modulation cycloconverters are short-circuited and three sets of switches each consisting of two bidirectional semiconductor switches connected to said three-phase AC terminals of said three-phase/single-phase pulse width modulation cycloconverter in the same group which correspond to the failed three-phase/single-phase pulse width modulation cycloconverter of the other two unit are successively rendered conducting one by one set each time a detected direction of current between the single-phase AC terminals exhibits a reversal to short-circuit the three sets of the bidirectional semiconductor switches, and said high voltage AC motor is driven at a variable speed using the remaining (n-m) three-phase/single-phase pulse width modulation cycloconverters of said three sets.

20. A power converting method of a multiple three-phase pulse width modulation cycloconverter system for driving a high voltage AC motor at a variable speed, characterized in that,

using a power converting apparatus of a multiple three-phase width modulation cycloconverter system wherein, said power converting apparatus comprises m (1≦

m≦

n) three-phase transformers each having a single set of primary windings and 3×

j (j=n/m) sets of secondary windings, 3×

n three-phase reactors individually connected to the secondary windings, and 3×

n three-phase/single-phase pulse width modulation cycloconverters individually connected to said three-phase reactors, where n is a positive whole number, that

said primary windings of said three-phase transformer are connected to an external AC power supply while said 3×

n secondary windings are arranged in three units, each one unit with n sets of secondary windings, and the electric angles between n set of said each secondary windings of said n sets in same unit are different by 60°

÷

k (where 1≦

k≦

n) in phase from each other and the said secondary windings in said three units which have electric angles of the same phase form n groups, said secondary windings, said three-phase reactors and said three-phase/single-phase pulse width modulation cycloconverters connected in series, that

each of said three-phase/single-phase pulse width modulation cycloconverters includes six pulse width modulation controlled bidirectional semiconductor switches capable of flowing current in the opposite directions therethrough and allowing self switching on and self switching off, three filter capacitors, three-phase AC terminals connected to corresponding ones of said three-phase reactors, and single-phase AC terminals connected to the outside, and said six bidirectional semiconductor switches are connected in a three-phase bridge circuit to said three-phase AC terminals and said single-phase AC terminals while said filter capacitors are connected in delta or star connection to said three-phase AC terminals, that

the bidirectional semiconductor switches control so that voltages of AC outputs to be outputted to the single-phase AC terminals of said three-phase/single-phase pulse width modulation cycloconverters may have a same phase in each of said units but electric phase angles of fundamental voltage waveform may be different by 120 degrees from each other between said three units, and that

the single-phase AC terminals of the three-phase/single-phase pulse width modulation cycloconverters in same ones of said units are connected in series and corresponding ones of the single-phase AC terminals at the opposite ends of the series connections are connected in star connection between said three units while the other three terminals are connected to three input terminals of the external high voltage AC motor which is an object of driving;

said bidirectional semiconductor switches are controlled by a pulse width modulation system so that voltages of AC outputs to be outputted to the single-phase AC terminals of said three-phase/single-phase pulse width modulation cycloconverters may have a same phase in each of said units but electric phase angles of fundamental voltage waveform may be different by 120 degrees from each other among said three units to drive said high voltage AC motor at a variable speed.