Motor control circuit

• US 5,973,473 A
• Filed: 10/31/1996
• Issued: 10/26/1999
• Est. Priority Date: 10/31/1996
• Status: Expired due to Fees

• Current Assignee: Therm-O-Disc Incorporated (Emerson Electric Company)
• Original Assignee: Therm-O-Disc Incorporated (Emerson Electric Company)
• Inventors: Anderson, Jason S., Durkee, John E.
• Primary Examiner(s): MARTIN, DAVID S
• Application Number:
  US08/742,941
• Time in Patent Office: 1,090 Days
• Field of Search: 318/778-793, 318/749-756
• US Class Current: 318/785
• CPC Class Codes: H02P 1/42 for starting an individual single-phase induction motor H02P27/04 takes precedence
• CPC Class Codes: H02P 2203/09 Motor speed determination based on the current and/or voltage without using a tachogenerator or a physical encoder
• CPC Class Codes: H02P 29/026 the fault being a power fluctuation

Abstract

A control circuit that activates and deactivates a motor start winding at different motor rpm trip points provides improved accuracy in the trip points by automatically compensating for changes in motor current caused by variations in line voltage and motor winding temperature.

Claims

1. A control circuit for an electric motor having start and run windings, said control circuit providing improved accuracy in motor rpm trip points at which a motor start winding is activated and deactivated by compensating for changecs in motor current due to variations in motor power supply voltage a nd due to variations in motor winding temperature, said control circuit including an electronic switch that activates and deactivates said start winding at predetermined motor rpms, a sense resistor in series with said motor, a voltage drop monitor that monitors the voltage drop across said sense resistor that is produced by motor current running through said sense resistor to provide a sensed value that is correlated to motor current, said sensed value remaining substantially constant with variations in motor current caused by variations in motor winding temperature, a motor power supply monitor that monitors motor power supply voltage and provides a reference value that is correlated to motor power supply voltage, both of said sensed and reference values varying substantially proportionally with variations in power supply voltage, a comparator that compares said sensed and reference values and provides a comparator output that varies in accordance with whether said sensed value is higher or lower than said reference value, and said comparator output providing operation of said electronic switch to activate and deactivate said start winding at predetermined values of motor current that are correlated to the motor rpm trip points.

2. The control circuit of claim 1 wherein said sense resistor is exposed to the temperature environment of the motor windings.

3. The circuit of claim 1 wherein said comparator output changes between high and low states to activate and deactivate the motor start winding, said control circuit providing said comparator with a reference input that correlates to said reference value and with a sensed input that correlates to said sensed value, and said comparator output being in one of said high and low states when said reference input is greater than said sensed input and being in the other of said high and low states when said reference input is less than said sensed input.

4. The control circuit of claim 1 wherein said sense resistor comprises a length of wire positioned for exposure to substantially the same temperature environment as the motor windings.

5. The control circuit of claim 1 including an amplifier that converts said sensed value to a sensed value input that is received by said comparator.

6. The control circuit of claim 5 wherein the motor rpm trip points are correlated to the magnitude of said sensed value input, and the motor rpm trip points are adjustable by adjusting the gain of said amplifier to adjust the magnitude of said sensed value input.