Method for detecting leaks in pipelines

• US 5,974,862 A
• Filed: 05/06/1997
• Issued: 11/02/1999
• Est. Priority Date: 05/06/1997
• Status: Expired due to Term

• Current Assignee: Itron, Inc.
• Original Assignee: Flow Metrix, Inc. (Itron, Inc.)
• Inventors: Lander, Paul, Saltzstein, William E.
• Primary Examiner(s): BROCK, MICHAEL J
• Application Number:
  US08/852,043
• Time in Patent Office: 910 Days
• Field of Search: 73/40.5 A, 73/587, 73/542, 364/507, 364/509, 364/510
• US Class Current: 73/40.50A
• CPC Class Codes: G01M 3/243 for pipes

Abstract

The invention relates to detecting leaks in a pipeline using enhanced methods of data sensing, digitally encoded transmission, and cross-correlation. A plurality of acoustic sensors are applied to the pipeline to sense a combination of signals from the leak and much greater quantities of noise. The sensed data is digitized at the sensor, encoded and digitally transmitted to a computerized base station. The encoded data from a plurality of sensors received at the base station is decoded, digitally filtered and cross-correlated. Enhanced methods of cross-correlation are performed to estimate the likely presence of a leak and the location and size of any leaks present. Participation in the leak detection procedure by an expert not present at the pipeline is facilitated by communication of data between the base station and a distant supervisory station.

Claims

1. A method for detecting a leak in a pipeline, the method comprising:

applying sensors to the pipeline to receive acoustic signals;

processing the received signals with processors associated with the sensors to produce digital signals representative of the received signals, each of the digital signals including a sequence of digital samples, and the processing of a received signal including amplifying the received signal using a gain;

periodically adjusting the gain used to process a received acoustic signal to control a resolution of the corresponding digital signal relative to the received acoustic signal;

issuing a synchronization command to the processors associated with the sensors from a base station, the synchronization command temporally aligning processing of the received signals between the processors;

transmitting the digital signals to the base station, the base station being located remotely from the processors, and the transmitting of a digital signal including;

transmitting a set of digital samples associated with a time period of the digital signal, the digital samples all resulting from using a particular gain to amplify a received acoustic signal, and

transmitting with the set of digital samples information identifying the particular gain and a time associated with the set of digital samples; and

analyzing the transmitted signals for two or more sensors at the base station to obtain measures of any leaks present in the pipeline, the analyzing of a set of digital samples using the information identifying the particular gain and time associated with the set of digital samples.

2. The method of claim 1 wherein applying a sensor includes applying an integrated, electronic accelerometer sensor, whereby sensing is enabled from pipeline locations with limited space for access.

3. The method of claim 1 wherein the processing step includes encoding the received signal to a reduced digital representation, whereby the dynamic range of the received signal is largely preserved in a data representation with a reduced number of bits.

4. The method of claim 1 wherein the processing step includes forming digital packets from the received signals, a digital packet including a set of digital samples all produced using a particular gain and information identifying the particular gain and the time associated with the set of digital samples.

5. The method of claim 4 wherein the information identifying the particular gain includes a digital representation of the particular gain.

6. The method of claim 1 wherein:

the processing step includes

using a particular gain to amplify the received signal, and

generating digital data samples corresponding to the amplified signal, and

the adjusting step includes automatically adjusting the particular gain by analyzing the digital data samples, whereby the resolution of the received signal is maximized.

7. The method of claim 1 wherein the processing step includes determining positions of the processors with automatic position finding units using satellite or radio signals.

8. The method of claim 7, further comprising transmitting the position of a processor to the base station in conjunction with a signal processed by that processor.

9. The method of claim 1 wherein the transmitting step includes two-way communication between the base station and the processors, whereby transmission of control messages between the base station and the processors is enabled.

10. The method of claim 1 wherein the analyzing step includes applying digital filters to the transmitted signals, and computing a cross-correlation function after applying the digital filters, whereby the signal-to-noise ratio of the transmitted signals is enhanced.

11. The method of claim 10 wherein digital filters with different characteristics may be applied different ones of signals to the transmitted signals, whereby the signal-to-noise ratio is individually improved for each transmitted signal.

12. The method of claim 3 wherein the analyzing step includes:

decoding digital samples of a received signal to produce expanded digital samples;

adjusting the amplitude of each expanded digital sample using transmitted information identifying the particular gain associated with the digital sample;

transforming the expanded digital samples to units of gravitational acceleration; and

computing a cross-correlation function expressed in units of gravitational acceleration, whereby an estimate of the strength of the leak signal can be obtained.

13. The method of claim 1 wherein the analyzing step further includes repetitive analysis of the transmitted signals received at the base station comprising:

storing the transmitted signals at the base station;

computing a cross-correlation function using the stored signals;

varying one or more computational parameters used to compute the cross-correlation function;

repeating computation of the cross-correlation function using the stored signals and the varied computational parameters; and

assessing the computed cross-correlation functions, whereby the assessment of the approximate location of any leaks present in the pipeline is improved.

14. The method of claim 13 wherein the analyzing step includes applying digital filters to the transmitted signals, and the parameter varied is a setting of a digital filter.

15. The method of claim 13 wherein the analyzing step includes flexibly displaying one or more computed cross-correlation functions, whereby the cross-correlation functions can be examined at different time scales, amplitude scales, and aspect ratios.

16. The method of claim 1 wherein the analyzing step includes use of a normalized cross-correlation function comprising:

computing the normalized cross-correlation function; and

assessing the likelihood that a peak in the normalized cross-correlation function represents a leak by comparing the value of the peak of the normalized cross-correlation function with a predetermined threshold value.

17. The method of claim 1 wherein the analyzing step includes use of an unbiased cross-correlation function.

18. The method of claim 1 wherein the analyzing step includes use of an incremental cross-correlation function.

19. The method of claim 1 wherein the analyzing step includes use of a reduced variance cross-correlation function comprising:

identifying epochs in the received signals where noise is excessive;

modifying the transmitted signals for epochs where noise is excessive; and

computing the cross-correlation function after modifying the transmitted signals for epochs where noise is excessive.

20. The method of claim 1 further including assessment of any leaks in the pipeline at a supervisory station comprising:

establishing a communication link between a base station and a supervisory station;

sending data from the base station to the supervisory station; and

assessing data at the supervisory station, whereby an assessment of any leaks present in the pipeline may be made.

21. The method of claim 1, wherein the synchronization command sets a timer in each processor to a known value.

22. The method of claim 21, wherein the synchronization command causes the processors to begin processing of the received signals.

23. The method of claim 1, wherein adjusting the gain comprises adjusting the gain upon expiration of a fixed time period.

24. The method of claim 23, further comprising controlling the fixed time period with a command from the base station.

25. The method of claim 1, further comprising, at the base station, ordering different sets of digital samples based on information identifying times associated with the sets of digital samples.

26. A method for detecting a leak in a pipeline, the method comprising:

applying sensors to the pipeline to receive acoustic signals;

processing the received signals with processors associated with the sensors to produce digital signals representative of the received signals, each of the digital signals including a sequence of digital samples, and the processing of a received signal including amplifying the received signal using a gain;

periodically adjusting the gain used to process a received acoustic signal to control a resolution of the corresponding digital signal relative to the received acoustic signal;

transmitting the digital signals to the base station, the base station being located remotely from the processors, and the transmitting of a digital signal including;

transmitting a set of digital samples, the digital samples all resulting from using a particular gain to amplify a received acoustic signal, and

transmitting with the set of digital samples information identifying the particular gain associated with the set of digital samples; and

analyzing the transmitted signals for two or more sensors at the base station to obtain measures of any leaks present in the pipeline, the analyzing of a set of digital samples using the information identifying the particular gain associated with the set of digital samples.

27. A method for detecting a leak in a pipeline, the method comprising:

applying sensors to the pipeline to receive acoustic signals;

processing the received signals with processors;

transmitting the processed signals digitally to a base station; and

analyzing the transmitted signals for two or more sensors at the base station to obtain measures of any leaks present in the pipeline,

wherein the analyzing step further includes estimating a distance through the pipeline between sensors by;

transmitting a control message from the base station to one processor to instruct the processor to generate a token signal;

generating a token signal, vibrating the pipe with the token signal from one processor, and simultaneously transmitting the token signal from said processor;

transmitting the acoustic signal received at one or more other processors;

computing an approximate measure of the time difference in the transmitted signals at the base station; and

obtaining an approximate measure of the distance between the sensors by analyzing the measured time difference in reception of the token signal at two processors.