Controlled needle tofting machine

• US 5,974,991 A
• Filed: 09/25/1997
• Issued: 11/02/1999
• Est. Priority Date: 03/22/1997
• Status: Expired due to Term

• Current Assignee: Societe D'Investment Moselle SA
• Original Assignee: Spencer Wright Industries, Inc.
• Inventors: Bardsley, Harold B
• Primary Examiner(s): Izaguirre, Ismael
• Application Number:
  US08/937,550
• Time in Patent Office: 768 Days
• Field of Search: 112/163, 112/226, 112/222, 112/224, 112/225, 112/80.4, 112/80.41, 112/80.43, 112/80.44, 112/80.45, 112/80.5, 112/80.7, 112/80.72, 112/80.73
• US Class Current: 112/80.45
• CPC Class Codes: D05C 15/20 Arrangements or devices, e.g. needles, for inserting loops; Driving mechanisms therefor
• CPC Class Codes: D05D 2209/10 Particular use of plastics

Abstract

An individually controlled needle tufting machine has a reciprocable latch bar for latching and unlatching selective needle holders, each needle holder being guided between a pair of guide plates and carrying a respective needle so that each needle selectively may be driven by the latch bar. The guide plates each include a plurality of curvilinear ridges and the edges of the needle holder are curvilinear and are received within a respective spaced apart pair of ridges within which they are guided as the needle holder reciprocates. The plates include vertically spaced apart inserts within which the ridges are formed. The needle holder has a yarn clamp mounted internally adjacent the bottom and a leaf spring has a leg mounted externally of the holder and has a leg entering internally to act upon and urge the yarn clamp.

Claims

1. A needle holder for a tufting machine comprising an elongated bar having a pair of spaced apart edges separated by spaced apart substantially planar surfaces and having an upper and a lower end, said lower end including a bore within which a needle may be mounted, and said edges having a curvilinear configuration.

2. A needle holder as recited in claim 1, including a recess formed adjacent said lower end extending from an opening at one of said edges into the needle holder to define an internal wall, a yarn clamp within said recess journally mounted for pivotable movement toward and away from said wall, and a leaf spring fastened to the needle holder outside said recess and having a portion extending into said recess acting on and urging said clamp toward said wall.

3. A needle holder as recited in claim 2, wherein said spring comprises a substantially U-shape member including a pair of spaced apart legs, one of said legs being fastened to said needle holder at the lower end thereof.

4. A needle holder as recited in claim 2, wherein said bore is disposed adjacent the edge opposite said one edge.

5. A needle holder for a tufting machine comprising an elongated bar having a pair of spaced apart edges separated by a pair of surfaces and having an upper and a lower end, said lower end including a bore within which a needle may be mounted, a recess formed adjacent said lower end extending from an opening at one of said edges into the needle holder to define an internal wall, a yarn clamp within said recess journally mounted for pivotable movement toward and away from said wall, and a leaf spring fastened to the needle holder outside said recess and having a portion extending into said recess acting on and urging said clamp toward said wall.

6. A needle holder as recited in claim 5, wherein said spring comprises a substantially U-shape member including a pair of spaced apart legs, one of said legs being fastened to said needle holder at the lower end thereof.

7. A tufting machine comprising a vertically reciprocable needle drive bar, a plurality of needle holders selectively latchable to said bar for reciprocation therewith, each needle holder comprising an elongated bar having a pair of spaced apart edges separated by spaced apart substantially planer surfaces and having an upper and a lower end, each needle holder carrying a respective needle at the lower end, mounting means for supporting and guiding said needle holder for reciprocation in a vertical direction for penetrating a base material moving in a feed direction transverse to said vertical direction, said mounting means comprising first and second guide plates spaced apart in the direction of feed, said plates each having ridges spaced apart in a lateral direction transverse to said vertical direction and to said feed direction, the ridges in said first plate being substantially aligned with the ridges in said second plate to define vertically extending spaced apart channels therebetween, the distance between corresponding ridges in said first and second plates being substantially equal to the distance between said edges of said needle holders, and said ridges and said edges having a curvilinear configuration.

8. A tufting machine as recited in claim 7, wherein one of said plates is adjustable laterally relative to the other.

9. A tufting machine as recited in claim 7, wherein each of said needle holders includes a recess formed in said needle holder adjacent the lower end extending from an opening at one of said edges into the needle holder to define an internal wall, a yarn clamp within said recess journally mounted for pivotal movement toward and away from said wall, and a leaf spring fastened to the needle holder outside said recess and having a portion extending into said recess acting on and urging said clamp toward said wall.

10. A tufting machine as recited in claim 9, wherein said spring comprises a substantially U-shape member including a pair of spaced apart legs, one of said legs being fastened to said needle holder at the lower end thereof.

11. A tufting machine as recited in claim 7, wherein each of said guide plates includes a pair of vertically spaced apart insert members fastened thereto, and said ridges are formed in said inserts.

12. A tufting machine as recited in claim 11, wherein one of said plates is adjustable laterally relative to the other.