Active harmonic filter and power factor corrector

• US 5,977,660 A
• Filed: 08/08/1997
• Issued: 11/02/1999
• Est. Priority Date: 08/09/1996
• Status: Expired due to Term

• Current Assignee: Mesta Electronics, Inc. (Hammond Power Solutions Incorporated)
• Original Assignee: Mesta Electronics, Inc. (Hammond Power Solutions Incorporated)
• Inventors: Shero, David J., Mandalakas, John N.
• Primary Examiner(s): Gaffin, Jeffrey
• Assistant Examiner(s): KAPLAN, JONATHAN STUART
• Application Number:
  US08/910,929
• Time in Patent Office: 816 Days
• Field of Search: 307/105, 363/95-98, 363/88, 363/39, 363/40, 363/41, 363/44-48, 364/528.21, 364/528.28, 364/528.32, 364/528.33, 323/210, 323/207, 323/356, 333/167.12
• US Class Current: 307/105
• CPC Class Codes: H02J 3/01 Arrangements for reducing harmonics or ripples
• CPC Class Codes: H02J 3/1842 wherein at least one reactive element is actively controlled by a bridge converter, e.g. active filters
• CPC Class Codes: Y02E 40/20 Active power filtering [APF]

Abstract

An active harmonic filter selectively sources current to or draws current from power lines. The active harmonic filter includes a controller which executes a predictor routine which predicts the current to be supplied to or drawn from the power line at a time t+Δt to reduce load induced phase differences between the line voltage and the line current. An integrating slow control routine integrates difference currents between actual line currents and desired line currents in equivalent segments of time in different cycles of the power line. The integrated differences may be combined with proportionally controlled difference currents to reduce or eliminate harmonic line currents. A current balancing routine enables the active harmonic filter to balance currents in two or more lines of a polyphase power line. The predictor, integrating slow control and current balancing routines, may be used singly or in combination to improve the condition of line currents on the power lines.

Claims

1. An active harmonic filter connectable to a power line that provides electric energy from a source to a load, the active harmonic filter comprising:

a controller;

an electric energy storage device which stores electric energy;

an inverter connected between the electric energy storage device and the power line, the inverter controlling current flow between the electric energy storage device and the power line in response to a firing command from the controller;

a line current detector positioned to detect current flowing in the power line and to provide an indication of the detected line current to the controller;

a filter current detector positioned to detect filter current flowing between the electric energy storage device and the power line and to provide an indication of the detected filter current to the controller, the combination of the line current and the filter current forming a load current supplied to the load;

a conductor for conveying power line voltage to the controller; and

one or more of;

(i) a predictor which predicts in advance from samples of filter current, line current and line voltage a first adjustment combinable with the firing command to cause the inverter to one of (a) supply filter current to and (b) draw filter current from the power line;

(ii) an integrating slow control which integrates from equivalent times in different cycles of the line voltage differences between actual line current and desired line current and which generates therefrom a second adjustment combinable with the firing command;

(iii) a proportional controller which generates from differences between actual line current and desired line current a third adjustment combinable with the firing command; and

(iv) a current balancer which balances currents in two or more lines of the power line as a function of samples of the line current and line voltage.

2. The active harmonic filter as set forth in claim 1, wherein the first adjustment is determined at a time t for combination with the firing command at a time t+Δ

t.

3. The active harmonic filter as set forth in claim 1, wherein:

for each cycle of the line voltage a plurality of firing commands are supplied to the inverter; and

two or more corresponding first, second and third adjustments are combined with each firing command.

4. The active harmonic filter as set forth in claim 1, further including:

an inductor connected between the inverter and the power line;

a trap filter connected between the inductor and the power line and having a resonant frequency approximately equal to a switching frequency of the inverter; and

a high pass filter connected between the inductor and the power line and adapted to shunt from the electric power line frequencies above the resonant frequency of the trap filter, wherein;

the inverter includes a pair of series connected transistors, where the emitter of one transistor is connected to the collector of the other transistor;

one end of the inductor is connected between the two transistors; and

the electric energy storage means is connected across the transistors.

5. The active harmonic filter as set forth in claim 4, wherein the firing command is directly proportional to line-to-neutral voltage, directly proportional to a cycle of the power line and inversely proportional to the voltage of the electric energy storage means.

6. The active harmonic filter as set forth in claim 1, further including a limiter which adjusts the value of one or more of the first, second and third adjustments to limit to a select value the current produced by the active harmonic filter.

7. The active harmonic filter as set forth in claim 6, wherein:

the power line provides two or more phases of electric power from a polyphase source;

the controller generates a firing command and one or more of the first, second and third adjustments for each phase of the polyphase source; and

the active harmonic filter further includes a limit adjust which balances the adjustment applied by the limiter.

8. The active harmonic filter as set forth in claim 7, further including:

a normalizer which normalizes, clamps and rescales the combination firing command and the one or more of the first, second and third adjustments for each phase of the polyphase source.

9. The active harmonic filter as set forth in claim 1, wherein the inverter includes:

two transistors, the emitter of one transistor connected to the collector of the other transistor to form a junction therebetween;

an inductor connected between a neutral of the power line and a junction of two series connected energy storage devices that form the electric energy storage means;

the bases of the transistors are connected to receive the firing command from the controller; and

the transistors are controllable to transfer charge between each of the series connected storage devices.

10. A method of reducing on an AC power line at least one of phase shift between line voltage and load current and a harmonic of the load current, the method comprising the steps of:

(a) sampling load current and line voltage at a plurality of sample times during a first cycle of the power line;

(b) determining for each sample of load current and line voltage a desired load current that is in-phase with the line voltage;

(c) determining for each of the plurality of sample times a first difference current between the desired load current and the sampled load current;

(d) determining from closely adjacent pairs of first difference currents a plurality of second difference currents, each second difference current corresponding to the difference between one closely adjacent pair of first difference currents; and

(e) combining each second difference current with the actual load current at a time during a second cycle of the power line having a select temporal relation to each pair of first difference currents in the first cycle of the power line corresponding to each said second difference current.

11. The method as set forth in claim 10, further including the steps of:

(f) sampling load current and line voltage at a plurality of sample times during the second cycle of the power line equivalent to the plurality of sample times during the first cycle of the power line;

(g) retrieving at a sample time during the second cycle of the power line a stored second difference current determined at a sample time intermediate the sample time during the second cycle of the power line and equivalent sample time during the first cycle of the power line; and

(h) combining the retrieved second difference current with the load current at a time during the second cycle of the power line equivalent to the intermediate sample time.

12. The method as set forth in claim 11, further including the steps of:

determining from each sample of load current and line voltage during the second cycle of the power line a desired load current which is in-phase with the line voltage;

determining for each of the plurality of sample times during the second cycle of the power line a first difference current corresponding to a difference between the desired load current and the sampled load current;

averaging the first difference current in equivalent sample times in the first and second cycles of the power line; and

storing the averaged first difference current.

13. The method as set forth in claim 11, further including the steps of:

proportionally controlling each of the plurality of first difference currents obtained during each cycle of the power line; and

combining each proportionally controlled first difference current with the load current.

14. The method as set forth in claim 11, further comprising the steps of:

integrating the first difference currents obtained from equivalent times in the first and second cycles of the power line;

generating from each integration a corresponding first integrated difference current; and

combining each first integrated difference current with the load current at a sample time during the second power line cycle equivalent to each intermediate sample time.

15. An active harmonic filter connectable to a power line that provides electric energy from a source to a load, the active harmonic filter comprising:

a controller connected to detect line voltage and line current of the power line and to provide a firing signal that varies in response to changes in the line voltage;

an inverter connected between the power line and a source of stored energy and connected to receive the firing signal from the controller;

a first determiner which determines from the line voltage and line current a desired line current that will provide to the load the necessary electrical power required for operation thereof and which is in-phase with the line voltage;

a second determiner which determines differences between the line current and the desired line current; and

a predictor for determining from two or more closely adjacent differences between the line current and desired line current during a first power line cycle a first adjustment combinable with the firing signal to cause the inverter to produce a filter current that when combined with the line current reduces one of load induced phase difference between the line voltage and the line current, and a line current harmonic.

16. The active harmonic filter as set forth in claim 15, further comprising a feed-back controller including:

a proportional controller which proportionally controls the differences between the line currents and the desired line currents, and which determines a second adjustment indicative thereof which is combinable with the firing signal; and

an integrating slow control which integrates differences between the line current and the desired line current in equivalent time segments of the first and second power line cycles and which determines a third adjustment indicative thereof which is combinable with the signal.

17. The active harmonic filter as set forth in claim 16, further comprising a combiner which combines the signal and at least one of the first, second and third adjustments to cause the inverter to produce the filter current.

18. A method of reducing on an AC power line a harmonic of the line current, the method comprising the steps of:

sampling line current and line voltage at a plurality of equivalent sample times during a first and second cycle of the power line;

determining for each sample of line current and line voltage a desired line current that is in-phase with the line voltage;

determining for each of the plurality of sample times a difference current between the desired line current and the sampled line current; and

at least one of;

(i) integrating the difference currents in equivalent times of the first and second cycles of the power line, generating from each integration a corresponding integrated difference current and combining each integrated difference current with the line current; and

(ii) proportionally controlling each of the plurality of difference currents, generating from each of the plurality of proportionally controlled difference currents a corresponding proportionally controlled difference current and combining each proportionally controlled difference current with the line current.

19. A method of balancing line currents of a polyphase AC source, the method comprising the steps of:

determining phase-to-neutral power provided to a load by each phase;

determining from the phase-to-neutral power provided to the load by each phase an average power provided to the load by each phase;

determining from the average power provided to the load by each phase an average RMS line current provided to the load by each phase; and

balancing the RMS line currents that are one of (i) sourced to and (ii) drawn from the phases as a function of the average RMS line current provided to the load by each phase.

20. An active harmonic filter configured to be connected to two power lines of a single phase AC source, the filer comprising:

a controller configured to be connected to measure the voltage and the current generated by the single phase AC source; and

an inverter including three poles, two of the poles utilized to switch power between the inverter and the two power lines and the third pole utilized to switch power between the inverter and a third power line, wherein the controller controls the firing of the three poles to selectively one of (i) source current to and (ii) draw current from the three power lines.

21. An active harmonic filter configured to produce an M phase AC output from an N phase AC input, where N is less than or equal to M, the active harmonic filter comprising:

a controller configured to measure at least one line voltage and at least one line current of the N phase AC input and to produce as a function of the measured voltage and current M firing signals;

an inverter having M poles configured to receive the M firing signals, with the M poles utilized to switch power between the inverter and the M phase AC output, with N of the M poles utilized to switch power between the N phase AC input and the inverter, wherein the controller controls the M firing signals so that the M poles of the inverter coact to selectively one of (i) source current to and (ii) draw current from at least one phase of the M phase AC output.