Modular chair construction and method of assembly
First Claim
1. A method of constructing a chair control comprising steps of:
- providing an energy module including a fixed housing, a back upright support bracket rotatably connected to said fixed housing, and an energy source, said back upright support bracket being movable between a fully upright position and a fully reclined position with said energy source biasing said back upright support bracket toward said fully upright position;
providing interchangeable seat support modules each configured for pivotal attachment to said fixed housing and said back upright support bracket at common connection points, said interchangeable seat support modules including a first seat support module having a non-adjustable seat support bracket configured to rotatably connect to said back upright support bracket, and further including a second seat support module having a synchrotilt bracket configured to rotatably connect to said back upright support bracket, and further having an adjustable seat support bracket connected to said synchrotilt bracket, said adjustable seat support bracket being movably adjustably supported on said synchrotilt bracket for varying the position of said adjustable seat support bracket relative to said synchrotilt bracket;
selecting one of said interchangeable seat support modules; and
assembling said one interchangeable seat support module to said energy module, whereby different style chair controls with different functions can be made from common parts.
1 Assignment
0 Petitions
Accused Products
Abstract
A chair construction and method for building a chair having selected features are provided. The construction includes a plurality of interchangeable different components including different base assemblies, back assemblies, seats, arms, and chair controls that can be selected to provide different features on a "customized" chair. The different chair controls are constructed from a selected one of a plurality of interchangeable energy modules and a selected one of a plurality of interchangeable seat support modules. All components include standardized connections for engaging the related components, and further include various mechanisms and designs so that by selecting particular components, a chair having various features and appearances can be provided. For example, the plurality of interchangeable seat support modules includes a non-adjustable seat support module, a seat-angle-adjustable seat support module, and a seat-depth-adjustable seat support module. Also, the plurality of interchangeable chair control modules include a non-lockable energy module, a back lockable energy module, and a multi-position backstop energy module, each connectable to a selected one of the aforementioned seat support modules. The modularity of these components facilitates assembly including on-site assembly, repair, and post-assembly upgrading of the chair. Further, the seat support is connected by removable pivot pins to allow assembly, retrofit and/or modification in the field. The tension adjustment mechanism, the seat height actuator mechanism, and the pivot connections are constructed for durability, performance, assembleability, compactness of design, and to minimize the number of and complexity of parts. The method includes selecting modules from a menu of interconnectable/interchangeable modules to construct a chair control, and further selecting modules from a menu of interchangeable components to construct a chair having selected features.
115 Citations
12 Claims
-
1. A method of constructing a chair control comprising steps of:
-
providing an energy module including a fixed housing, a back upright support bracket rotatably connected to said fixed housing, and an energy source, said back upright support bracket being movable between a fully upright position and a fully reclined position with said energy source biasing said back upright support bracket toward said fully upright position; providing interchangeable seat support modules each configured for pivotal attachment to said fixed housing and said back upright support bracket at common connection points, said interchangeable seat support modules including a first seat support module having a non-adjustable seat support bracket configured to rotatably connect to said back upright support bracket, and further including a second seat support module having a synchrotilt bracket configured to rotatably connect to said back upright support bracket, and further having an adjustable seat support bracket connected to said synchrotilt bracket, said adjustable seat support bracket being movably adjustably supported on said synchrotilt bracket for varying the position of said adjustable seat support bracket relative to said synchrotilt bracket; selecting one of said interchangeable seat support modules; and assembling said one interchangeable seat support module to said energy module, whereby different style chair controls with different functions can be made from common parts. - View Dependent Claims (2, 3, 4)
-
-
5. A method for building a chair having selected features, comprising steps of:
-
providing a base assembly, a back, a seat, and a chair control, said chair control including a first connection for securely engaging said base assembly, a second connection for operably engaging and supporting said back and further including a third connection; providing a plurality of different seat supports each including a standardized connection configured to mateably engage said third connection and further including standardized structure for supporting said seat, said plurality of different seat supports each having customized adjustment mechanisms for providing different seat adjustment features; selecting one of said plurality of different seat supports; and assembling said base assembly, said back, said seat, said chair control and said selected one seat support, whereby different style chairs having different functions can be made from common parts. - View Dependent Claims (6, 7, 8, 9)
-
-
10. A method comprising steps of:
-
providing a synchrotilt chair control including a fixed housing, a back upright support bracket rotationally connected to said fixed housing, a seat support, and removable pivot pins pivotally securing said seat support to said back upright support bracket; removing said pivot pins; replacing said first seat support with a second seat support; and reinstalling said pivot pins, whereby the synchrotilt chair control can be readily repaired or upgraded. - View Dependent Claims (11, 12)
-
Specification