Apparatus and method for Z-folding sheets

• US 5,980,444 A
• Filed: 11/24/1997
• Issued: 11/09/1999
• Est. Priority Date: 12/05/1996
• Status: Expired due to Fees

• Current Assignee: Eastman Kodak Company
• Original Assignee: Eastman Kodak Company
• Inventors: Dickhoff, Andreas
• Primary Examiner(s): Vo, Peter
• Assistant Examiner(s): LUBY, MATTHEW D
• Application Number:
  US08/976,769
• Time in Patent Office: 715 Days
• Field of Search: 492/39, 492/38, 492/40, 493/434, 493/435, 493/442, 493/444, 493/445, 493/454, 493/458, 493/254, 493/243, 493/258, 53/117, 53/116, 53/120
• US Class Current: 493/433
• CPC Class Codes: B65H 45/20 Zig-zag folders B65H45/228 takes precedence

Abstract

A pivotedly mounted pressure roller unit, associated with which is a folding roller pair, is arranged on the transport path of a sheet to be folded. The pressure roller unit has a first and a second roller group, having rollers offset alternatingly eccentrically with respect to one another and mounted in independently rotatable fashion, which coact with the folding rolls in such a way that simultaneously, the rollers of the first roller group can be laid nonpositively against the one folding roller, and the rollers of the other roller group against the other folding roller. The transport speed (v₂) of the folding rolls can be reduced to a lower transport speed (v₁), thus causing a transport roller pair driven at an unchanging transport speed to bulge the sheet into an arc prior to entry into the folding rolls. By pivoting the pressure roller unit against the folding rolls, the arc and the trailing end of the sheet are transported simultaneously by the pressure roller unit. Once the folding rolls have grasped the trailing sheet end, the pressure roller unit is pivoted away and the folds in the sheet are made.

Claims

1. Apparatus for Z-folding sheets, which has a folding roll pair driven in opposite directions and a transport roller pair for delivering the sheets to the folding rolls of the folding roll pair, said Z-folding apparatus comprising:

associated with the folding rolls of the folding roll pair, a pressure roller unit positioned, with respect to a transport path of a sheet, between the transport rollers and the folding rolls that in a first position (I) rests against both folding rolls simultaneously and for moving into a second position (II) lifted away from the folding rolls;

a sensor arranged in the transport path of the sheet is associated with the transport roller pair;

a sensor arranged in the transport path of the sheet is associated with the folding rolls;

have transport speed which of the folding rolls is changeable;

the pressure roller unit has a plurality of rollers, arranged next to one another and each independently rotatably mounted;

the pressure roller unit has a first and a second roller group with rollers, of which the rollers of the first roller group are mounted eccentrically, to more positively grip the sheet by a certain amount (x) with respect to the longitudinal axis of the pressure roller unit, and the rollers of the second roller group are mounted eccentrically with respect to the longitudinal axis of the pressure roller unit by said certain amount in the opposite direction from the rollers of the first roller group; and

the rollers of said pressure roller unit are arranged in such a way that of each two of said rollers arranged next to one another, one is associated with the first roller group and one with the second; and

with the pressure roller unit in the first position (I), the rollers of the first roller group are in nonpositive contact against the one folding roll, and the rollers of the second roller group against the other folding roll.

2. The Z-folding apparatus as defined in claim 1, wherein the pressure roller unit has a bearing shaft fastened to a pivotable carrier and secured against rotation;

a plurality of bearing bushings are arranged on the bearing shaft and positioned next to one another in its longitudinal direction;

the bearing bushings have a bearing region which is mounted to the bearing shaft and secures against radial rotation, as well as a cylindrical running surface;

the bearing region of the bearing bushings that is mounted to the bearing shaft is arranged eccentrically with respect to the running surface of the bearing bushings;

said rollers of the first roller group and the second roller group configured in rotationally symmetrical fashion on the running surfaces of the bearing bushings are mounted in independently rotatable fashion; and

the bearing bushings are arranged, with respect to their eccentric configuration, alternatingly rotated 180 degrees with respect to one another on the bearing shaft in such a way that of each of said two rollers arranged next to one another, the one of said two roller is laid with its circumferential surface not engaged against the one folding roll, and the other roller can be laid with its circumferential surface not engaged against the other folding roll.

3. The Z-folding apparatus as defined in claim 2, wherein the bearing bushings have at one end a shoulder that is greater in diameter than the diameter of the running surfaces;

the shoulder defines, with its side surface facing the running surface, the axial position of the rollers arranged on the running surfaces; and

the shoulder defines, with its side surface associated with the adjacent bearing bushing, the axial position of the roller arranged on the running surface of the respective adjacent bearing bushing.

4. The Z-folding apparatus as defined in claim 3, wherein the side surface, associated with the adjacent roller, of the bearing bushing has a circular depression that is arranged eccentrically by twice the offset (x) from the running surface of the bearing bushing;

and the respective adjacent bearing bushing, arranged rotated 180 degrees about its longitudinal axis, engages into the depression.

5. The Z-folding apparatus as defined in claim 4, wherein the rollers have at their two end surfaces recesses which engage into the shoulder of the respective adjacent bearing bushing in such a way that the rollers can be installed directly next to one another so that the recesses are arranged symmetrically with respect to the roller.

6. The Z-folding apparatus as defined in claim 5, wherein the bearing shaft has a substantially rectangular cross section;

and the bearing shaft is arranged with respect to the associated folding rolls in such a way that the longest extension of the rectangular cross section runs in the direction in which the pressure roller unit is pressed on.

7. The Z-folding apparatus as defined claim 6, wherein the bearing region of the bearing bushings has a rectangular shape mounted on to the cross section of the bearing shaft.

8. The Z-folding apparatus as defined in claim 7, wherein the folding rolls and the associated rollers of the pressure roller unit are arranged in the same transport path of a device through which sheets not being folded also pass.

9. The Z-folding apparatus as defined in claim 8, wherein the carrier of the pressure roller unit is pivotable in electromagnetically actuated fashion.

10. The Z-folding apparatus as defined in claim 9, wherein guide elements which constitute a transport channel to the folding rolls are associated with the transport elements.