Diagnostic method and apparatus for solid electrolyte gas analyzer

• US 5,980,728 A
• Filed: 09/24/1996
• Issued: 11/09/1999
• Est. Priority Date: 09/24/1996
• Status: Expired due to Term

• Current Assignee: Rosemount Analytical, Inc. (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Farber, Boris Y., Thomson, James W., Estvander, Michael T., O'Neill, Michael G.
• Primary Examiner(s): TUNG, TA HSUNG
• Application Number:
  US08/719,140
• Time in Patent Office: 1,141 Days
• Field of Search: 204/401, 204/421-429, 205/783.5, 205/784, 205/784.5, 205/785
• US Class Current: 205/784
• CPC Class Codes: G01N 27/4065 Circuit arrangements specially adapted therefor
• CPC Class Codes: G01N 27/4175 Calibrating or checking the analyser

Abstract

A solid electrolyte gas analyzer is equipped with a diagnostic circuit that intermittently measures an impedance of the solid electrolyte measurement cell as an indication that the cell is in need of calibration or replacement. The diagnostic operation is performed on the cell in situ, i.e., while the solid electrolyte cell is exposed to the gas to be measured and heated to a controlled elevated temperature. Preferably the cell impedance is measured at a predetermined frequency by injecting a modulated current through the cell and measuring the resulting voltage drop.

Claims

1. A gas analyzer having a solid electrolyte cell and a heater disposed proximate the cell, the cell providing a cell output as a function of a gas of interest, the gas analyzer providing an analyzer output as a function of the cell output and comprising:

a heater circuit coupled to the heater to heat the cell in response to a control signal;

a temperature sensitive device operably coupled to the cell and adapted to provide a temperature sensitive device output related to temperature of the cell;

a measurement circuit coupled to the cell and including a diagnostic circuit to measure an impedance of the cell and provide a diagnostic output indicative of a cell degradation condition while the cell is exposed to the gas of interest;

a controller coupled to the diagnostic circuit adapted to intermittently activate the diagnostic circuit, receive the temperature sensitive device output, and provide the control signal to the heater circuit to maintain the cell at an elevated temperature; and

a memory circuit adapted to store diagnostic information relating cell impedance to cell degradation, and wherein the diagnostic output is related to the diagnostic information and cell impedance.

2. The analyzer of claim 1, wherein the diagnostic circuit measures the cell impedance at a predetermined frequency.

3. The analyzer of claim 2, wherein the predetermined frequency is between about 50 and 150 Hz.

4. The analyzer of claim 1, wherein the diagnostic circuit injects a predetermined electrical current through the cell and measures an electrical potential across the cell.

5. The gas analyzer of claim 1, wherein the memory circuit is adapted to store therein cell calibration criterion information and wherein the diagnostic output indicates a time when the cell is required to be serviced based on a function of the cell calibration criterion information.

6. The gas analyzer of claim 5, wherein the service indicated is recalibration of a cell.

7. The gas analyzer of claim 5, wherein the service indicated is replacement of the cell.

8. In a gas analyzer having a solid electrolyte cell heated by a heater and coupled to an analyzer circuit, the solid electrolyte cell providing a cell output as a function of a gas of interest, the improvement wherein the analyzer circuit comprises:

a heater circuit coupled to the heater;

a temperature sensitive device operably coupled to the cell and the heater circuit to maintain the solid electrolyte cell at an elevated temperature sensed by the temperature sensitive device;

a memory having cell related diagnostic information stored therein; and

a controller for controlling the memory to provide an analyzer output indicating the condition of the solid electrolyte cell as a function of a measured impedance and selected diagnostic information in the memory, said controller being operably coupled to an output of said temperature sensitive device.

9. The gas analyzer of claim 8, wherein the cell related diagnostic information comprises information relating to cell degradation, cell calibration and cell replacement.

10. A method of detecting a condition of a solid electrolyte cell providing a cell EMF in response to an amount of constituent in a gas of interest exposed to the cell, the method comprising the steps of:

(a) maintaining the cell at an elevated temperature;

(b) measuring the cell EMF and providing as a function thereof an analyzer output indicative of the amount of constituent;

(c) measuring a cell diagnostic parameter while the cell is exposed to the gas of interest and maintained at the elevated temperature and providing as a function thereof a diagnostic output indicative of the condition of the cell;

(d) storing in memory a mathematical model of the cell diagnostic parameter as a function of time;

(e) revising the mathematical model using the measured cell diagnostic parameter; and

(f) using the revised mathematical model to generate the diagnostic output.

11. The method of claim 10, wherein the cell diagnostic parameter is an impedance of the cell and wherein the second measuring step includes the steps of injecting a known current through the cell and measuring a voltage change resulting from such known current.

12. The method of claim 11, wherein the known current is modulated at a predetermined frequency.

13. The method of claim 12, wherein the frequency is between about 50 and 150 Hz.

14. The method of claim 12, wherein the known current is injected such that the voltage change and the cell EMF have the same polarity.

15. The method of claim 10, further comprising the step of:

(g) providing a calibration criterion that defines a condition of the cell diagnostic parameter associated with a degradation of the cell EMF beyond a specified accuracy limit;

wherein the using step (f) includes using the revised mathematical model to calculate a calibration time when the calibration criterion will be met and wherein the diagnostic output is a function of the calibration time.

16. The method of claim 10, further comprising the step of:

(g) providing a replacement criterion that defines a condition of the cell diagnostic parameter associated with an unacceptable degradation of the cell;

wherein the using step includes using the revised mathematical model to calculate a replacement time when the replacement criterion will be met and wherein the diagnostic output is a function of the replacement time.

17. The method of claim 10 including the step of using the revised mathematical model to generate an output determining whether cell recalibration is indicated.

18. The method of claim 10 including using the diagnostic output to determine whether cell replacement is indicated.