Method and apparatus for monitoring the self discharge of a secondary battery upon completion of a charge cycle

• US 5,982,148 A
• Filed: 06/22/1998
• Issued: 11/09/1999
• Est. Priority Date: 06/22/1998
• Status: Expired due to Term

• Current Assignee: National Semiconductor Corporation (Texas Instruments, Inc.)
• Original Assignee: National Semiconductor Corporation (Texas Instruments, Inc.)
• Inventors: Mercer, Mark J.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): SHIN, KYUNG E
• Application Number:
  US09/102,985
• Time in Patent Office: 505 Days
• Field of Search: 320/128, 320/162, 320/163, 320/164, 320/134, 320/136, 324/433, 340/636
• US Class Current: 320/134
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation

Abstract

A battery charger monitors the terminal voltage of a secondary battery connected thereto with no appreciable depletion of the battery energy. Upon the completion of the charge cycle, the battery charger monitors the terminal voltage of the battery by first creating a high impedance node at the battery low side, and then regulating the battery high side voltage to a value below the maximum allowable terminal voltage for the battery. The battery low side voltage will decreases in response to a value below ground. The charger monitors the terminal voltage across the battery by measuring the battery low side voltage When the battery charger detects that the battery has discharged to a predetermined capacity level, the charger initiates a charge maintenance mode. The battery charger either refreshes the battery or maintains the battery at the predetermined capacity level.

Claims

1. A battery charger for charging a secondary battery connected thereto, comprising:

a charger controller having a high side sense input terminal connected to a high side of said battery, a low side sense input terminal connected to a low side of said battery, and a switch control output terminal; and

a first switch connected to said low side of said battery and a ground node, said first switch controlled by said switch control output terminal of said charger controller;

wherein after fully charging said battery, said charger controller monitors a terminal voltage of said battery by creating a high impedance node at said low side of said battery, regulating a battery high side voltage to a predetermined value lower than a maximum allowable terminal voltage for said battery, and measuring a battery low side voltage.

2. The battery charger of claim 1, wherein said charger controller creates said high impedance node by opening said first switch and making said low side sense input terminal high impedance.

3. The battery charger of claim 1, wherein said battery charger comprises a power source connected across said high side sense input terminal of said charger controller and said ground node for charging said battery, and when said battery low side voltage rises to a predetermined voltage level, indicating to said charger controller that said battery has lost capacity, said charger controller initiates a charge cycle in response to fully recharge said battery.

4. The battery charger of claim 1, wherein said battery charger comprises a power source connected across said high side sense input terminal of said charger controller and said ground node for charging said battery, and when said battery low side voltage rises to a predetermined voltage level, indicating to said charger controller that said battery has discharged to a predetermined capacity level, said charger controller initiates a trickle-charge cycle in response to maintain said battery at said predetermined capacity level.

5. The battery charger of claim 1, wherein said charger controller comprises a comparator for comparing said battery low side voltage with a reference voltage, such that when said battery has discharged to a predetermined capacity level though self-discharge, said battery low side voltage rises to become substantially equal to said reference voltage.

6. The battery charger of claim 5, wherein when said battery low side voltage rises to become substantially equal to said reference voltage, said charger controller initiates a charge cycle to fully recharge said battery.

7. The battery charger of claim 5, wherein when said battery low side voltage rises to become substantially equal to said reference voltage, said battery controller initiates a trickle-charge cycle to maintain said battery at said predetermined capacity level.

8. The battery charger of claim 1, wherein said first switch is a field effect transistor, said transistor having a gate terminal connected to said switch control output terminal, a drain terminal connected to said low side of said battery, and a source terminal connected to said ground node, and wherein said charger controller creates said high impedance node by turning off said field effect transistor.

9. The battery charger of claim 8, further comprising:

a current sense resistor connected between said source terminal of said field effect transistor and said ground node for measuring a charge current of said charger.

10. The battery charger of claim 1, wherein said charger controller further comprises:

a second switch connected between said low side sense input terminal and a bias voltage; and

a comparator having a first input terminal connected to said low side sense input terminal, a second input terminal connected to a reference voltage source, and an output terminal connected to a control logic block, said reference voltage source being set to a first voltage value;

wherein said charger controller makes said low side sense input terminal high impedance by opening said second switch.

11. The battery charger of claim 10, wherein said charger controller monitors said terminal voltage of said battery by comparing said battery low side voltage to said first voltage value at said comparator, said comparator asserts said output terminal when said battery low side voltage rises to become substantially equal to said first voltage value, indicating that said battery has discharged to a predetermined capacity level through self-discharge.

12. The battery charger of claim 11, wherein said battery charger comprises a power source connected across said high side sense input terminal of said charger controller and said ground node for charging said battery, and when said comparator in said charger controller asserts said output terminal, said control logic block directs said charger controller to regulate said battery high side voltage back up to said maximum allowable terminal voltage, and to initiate a charge cycle to fully recharge said battery.

13. The battery charger of claim 11, wherein said battery charger comprises a power source connected across said high side sense input terminal of said charger controller and said ground node for charging said battery, and when said comparator in said charger controller asserts said output terminal, said control logic block directs said charger controller to initiate a trickle-charge cycle to maintain said battery at said predetermined capacity level.

14. The battery charger of claim 1, further comprising:

a current sense resistor connected between said first switch and said ground node for measuring a charge current of said charger.

15. A method for monitoring a terminal voltage of a secondary battery upon completion of a charge cycle, said battery having a battery low side and a battery high side, said method comprises the steps of:

creating a high impedance node at said battery low side;

regulating a high side voltage at said battery high side to a predetermined value less than a maximum allowable terminal voltage of said battery, said step of regulating said high side voltage causing a low side voltage at said battery low side to decrease to a value less than ground; and

measuring said low side voltage relative to a reference voltage value;

wherein said low side voltage increases towards said reference voltage value as said battery discharges through self-discharge.

16. The method of claim 15, further comprising the steps of:

initiating a charge maintenance mode when said low side voltage increases to a value substantially equal to said reference voltage value, indicating that said battery has discharged to a predetermined capacity level.

17. The method of claim 16, wherein said charge maintenance mode comprises the steps of:

regulating said high side voltage back up to a value substantially equal to said maximum allowable terminal voltage of said battery; and

initiating a charge cycle for charging said battery back up to a full capacity.

18. The method of claim 16, wherein said charge maintenance mode comprises the step of:

initiating a charge cycle for trickle-charging said battery to maintain said battery at said predetermined capacity level.

19. A method for monitoring a terminal voltage of a secondary battery upon completion of a charge cycle, said battery having a battery low side and a battery high side, said method comprises the steps of:

providing a battery charger controller having a high side terminal and a low side terminal;

providing a first switch connected between said low side terminal and a ground node, said first switch controlled by said battery charger controller;

connecting said battery high side to said high side terminal and said battery low side to said low side terminal of said charger controller;

applying a predefined voltage to said first switch to open said first switch;

creating a high impedance node at said low side terminal of said charger controller;

regulating a high side voltage at said battery high side to a predetermined value less than a maximum allowable terminal voltage of said battery, said step of regulating said high side voltage causing a low side voltage at said battery low side to decrease to a value less than ground; and

measuring said low side voltage relative to a reference voltage;

wherein said low side voltage increases towards said reference voltage as said battery discharges through self-discharge.

20. The method of claim 19, wherein said first switch is a field effect transistor having a gate terminal controlled by said battery charger controller, a drain terminal connected to said battery low side, and a source terminal connected to said ground node, and wherein said step of applying a predefined voltage to said first switch comprises the step of applying a predefined voltage to said gate of said field effect transistor to turn said transistor off.

21. The method of claim 19, further comprising the steps of:

initiating a charge maintenance mode when said low side voltage increases to a value substantially equal to said reference voltage, indicating that said battery has discharged to a predetermined capacity level.

22. The method of claim 21, wherein said step of initiating a charge maintenance mode comprises the steps of:

regulating said high side voltage back up to a value substantially equal to said maximum allowable terminal voltage of said battery; and

initiating a charge cycle for charging said battery back up to a full capacity.

23. The method of claim 21, wherein said step of initiating a charge maintenance mode comprises the step of:

initiating a charge cycle for trickle-charging said battery to maintain said battery at said predetermined capacity level.