Battery charger and battery charging method

• US 5,982,151 A
• Filed: 01/22/1998
• Issued: 11/09/1999
• Est. Priority Date: 02/03/1997
• Status: Expired due to Term

• Current Assignee: Sony Corporation (Sony Group Corp.)
• Original Assignee: Sony Corporation (Sony Group Corp.)
• Inventors: Nagai, Tamiji, Takei, Toshitaka, Suzuki, Kuniharu
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): SHIN, KYUNG E
• Application Number:
  US09/010,528
• Time in Patent Office: 656 Days
• Field of Search: 320/141, 320/142, 320/143, 320/144, 320/145, 320/162-164, 320/160, 323/271, 323/266, 323/268, 323/299
• US Class Current: 320/141
• CPC Class Codes: H02J 7/0029 with safety or protection devices or circuits
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/00308 Overvoltage protection
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

In a battery charger, current regulating means and voltage regulating means can be prevented from damages. In the case where a loss of current regulating means (11) or voltage regulating means (12) exceeds an allowable loss, pulse width modulating means (15, 16) for generating a pulse signal having a desired pulse width and control means (18, 19) for intermittently operating the current regulating means or the voltage regulating means, having the loss exceeding the allowable loss, based on the pulse signal are provided to suppress the loss of the current regulating means or the voltage regulating means and suppress heat generated thereby, thus the current regulating means and the voltage regulating means can be protected from damages.

Claims

1. A battery charger having current regulating means and voltage regulating means connected in series for supplying a secondary battery with a charging current at or below a predetermined current value with said current regulating means and for supplying said secondary battery with a charging voltage at or below a predetermined voltage value with said voltage regulating means in order to charge said secondary battery, said battery charger comprising:

pulse width modulating means for generating a pulse signal having a predetermined pulse width if a loss of at least one of said current regulating means and said voltage regulating means exceeds a predetermined loss, and

control means for intermittently operating said at least one of said current regulating means and said voltage regulating means, when the loss exceeds said predetermined loss, based on said pulse signal.

2. The battery charger according to claim 1, further comprising

voltage detecting means for detecting input voltage to be supplied to said secondary battery, wherein:

said pulse width modulating means, if a detection result of said voltage detecting means is above a rated value, generates said pulse signal having a pulse width according to said detection result; and

said control means intermittently operates said voltage regulating means based on said pulse signal.

3. The battery charger according to claim 1, further comprising

current detecting means for detecting input current to be supplied to said secondary battery, wherein:

said pulse width modulating means, if a detection result of said current detecting means is above a rated value, generates said pulse signal having a pulse width according to said detection result; and

said control means intermittently operates said current regulating means based on said pulse signal.

4. The battery charger according to claim 1, further comprising:

voltage detecting means for detecting input voltage to be supplied to said secondary battery;

current detecting means for detecting input current to be supplied to said secondary battery; and

accumulating means for respectively accumulating detection results of the said voltage detecting means and said current detecting means to calculate a value of input power supplied from a power source,

wherein said pulse width modulating means, if the input power value calculated by said accumulating means is above a rated value, generates said pulse signal having a pulse width according to the calculated input power value, and

said control means intermittently operates said current regulating means and said voltage regulating means based on said pulse signal.

5. The battery charger according to claim 1, further comprising:

current detecting means for detecting input current to be supplied to said secondary battery;

voltage detecting means for detecting a potential difference between an input and an output of said current regulating means; and

accumulating means for respectively accumulating detection results of said current detecting means and said voltage detecting means to calculate a value of power of said current regulating means,

wherein said pulse width modulating means, if the power value calculated by said accumulating means is above the rated value, generates said pulse signal having a pulse width according to the calculated power value, and

said control means intermittently operates said current regulating means based on said pulse signal.

6. The battery charger according to claim 1, further comprising:

current detecting means for detecting input current to be supplied to said secondary battery;

voltage detecting means for detecting a potential difference between an input and an output of said current regulating means; and

accumulating means for accumulating detection results of said current detecting means and said voltage detecting means to calculate a value of power of said voltage regulating means,

wherein said pulse width modulating means, if the power value calculated by said accumulating means is above the rated value, generates said pulse signal having a pulse width according to the calculated sower value, and

said control means intermittently operates said voltage regulating means based on said pulse signal.

7. The battery charger according to claim 1, wherein

said current regulating means and said voltage regulating means comprise a parallel connection of a first line having a first current regulating circuit for outputting a first output current and a first voltage regulating circuit for outputting a first output voltage which are connected in series, and a second line having a second current regulating circuit for outputting a second output current and a second voltage regulating circuit for outputting a second output voltage which are connected in series.

8. The battery charger according to claim 1, further comprising

a switch connected in parallel with said current regulating means for bypassing said current regulating means,

wherein said control means switches said switch ON and OFF in response to said pulse signal.

9. The battery charger according to claim 1,

wherein said current regulating means comprises a plurality of current regulating circuits having respective different output current values from each other, and said voltage regulating means comprises a plurality of voltage regulating circuits having respective different output voltage values from each other, and

said battery charger further comprises:

a change-over switch for switching said plurality of current regulating circuits and said plurality of voltage regulating circuits; and

a switch control circuit for switching said change-over switch in accordance with a type of said secondary battery.

10. The battery charger according to claim 1, further comprising:

voltage detecting means including a plurality of current detector circuits having different detection current values for detecting input voltage;

current detecting means including a plurality of current detector circuits having different detection current values for detecting input current; and

a mode switching circuit for notifying said pulse width modulating means of an optimal control mode in accordance with detector results of said voltage detector circuits and said current detector circuits,

wherein said pulse width modulating means generates the pulse signal with an optimal pulse width in accordance with said control mode.

11. The battery charger according to claim 1, further comprising predetermined stop means for terminating operation of said current regulating means and said voltage regulating means,

wherein said control means continuously operates said at least one of said current regulating means and said voltage regulating means which is being intermittently operated, based on said pulse signal from said pulse width modulating means and a stop signal from said predetermined stop means.

12. The battery charger according to claim 11, comprising

current detecting means for detecting a fully charged state of said secondary battery by detecting input current while said current regulating means and said voltage regulating means are being continuously operated.

13. A battery charger having current regulating means and voltage regulating means connected in series, and using an input voltage and an input current supplied thereto from a power source, for supplying a secondary battery with a charging current at or below a predetermined current value with said current regulating means and for supplying said secondary battery with a charging voltage at or below a predetermined voltage value with said voltage regulating means in order to charge said secondary battery, said battery charger comprising:

first pulse width modulating means for generating a first pulse signal having a first desired pulse width if a loss of said current regulating means exceeds an allowable loss;

second pulse width modulating means for generating a second pulse signal having a second desired pulse width if a loss of said voltage regulating means exceeds an allowable loss;

priority pulse generating means for selecting a pulse signal having a narrower pulse width out of said first and second pulse signals and outputting the selected pulse signal as a priority pulse signal; and

control means for intermittently operating said current regulating means and said voltage regulating means based on said priority pulse signal.

14. The battery charger according to claim 13, further comprising:

current detecting means for detecting a value of said input current, and said first pulse width modulating means, if the input current value detected by said current detection means is above a rated value, generating said first pulse signal having a first pulse width according to the detected input current value; and

voltage detecting means for detecting a value of said input voltage, and said second width pulse detecting means, if the input voltage value detected by said voltage detecting means is about a rated value, generating said second pulse signal having a second pulse width according to the detected input voltage value.

15. The battery charger according to claim 13, further comprising:

current detecting means for detecting said input current;

voltage detecting means for detecting said input voltage; and

accumulating means for accumulating detection results of said voltage detecting means and said current detecting means to calculate a value of input power supplied from said power source, and

wherein first and second pulse width modulating means, if the input sower value calculated by said accumulating means is above a rated value, generate said first and second pulse signals, respectively.

16. The battery charger according to claim 13, wherein

said control means continuously operates at least one of said current regulating means and said voltage regulating means which is being intermittently operated, based on said priority pulse signal from said priority pulse generating means.

17. The battery charger according to claim 13, comprising

current detecting means for detecting a fully charged state of said secondary battery by detecting said input current while said current regulating means and said voltage regulating means are being continuously operated.

18. A battery charging method of a battery charger having current regulating means and voltage regulating means connected in series, and using an input voltage and an input current supplied thereto from a power source, for supplying a secondary battery with a charging current at or below a predetermined current value with said current regulating means and for supplying said secondary battery with a charging voltage at or below a predetermining voltage value with said voltage regulating means in order to charge said secondary battery, comprising the step of,

if a loss of at least one of said current regulating means and said voltage regulating means exceeds predetermined loss, intermittently operating said at least one of said current regulating means and said voltage regulating means, having said loss exceeding the predetermined loss, based on a pulse signal having a predetermined pulse width.

19. A battery charging method of a battery charger having current regulating means and voltage regulating means connected in series, and using an input voltage and an input current supplied thereto from a power source, for supplying a secondary battery with a charging current at or below a predetermined current value with said current regulating means for supplying said secondary battery with a charging voltage at or below a predetermined voltage value with said voltage regulating means for supplying said secondary battery, said battery charging method comprising the steps of:

generating a first pulse signal having a first desired pulse width if a loss of said current regulating means exceeds a first loss;

generating a second pulse signal having a second desired pulse width if a loss of said voltage regulating means exceeds a second loss;

selecting a pulse signal having a narrower pulse width out of said first and second pulse signals and outputting the selected pulse signal as a priority pulse signal; and

intermittently operating said current regulating means and said voltage regulating means based on said priority pulse signal.