Paperless pressure and alarm recorder

• US 5,982,274 A
• Filed: 05/16/1995
• Issued: 11/09/1999
• Est. Priority Date: 05/16/1995
• Status: Expired due to Fees

• Current Assignee: Master Control Systems Incorporated
• Original Assignee: Master Control Systems Incorporated
• Inventors: Stelter, William F., Nasby, James S.
• Primary Examiner(s): Wu, Daniel J.
• Assistant Examiner(s): TWEEL JR, JOHN ALEXANDER
• Application Number:
  US08/442,222
• Time in Patent Office: 1,638 Days
• Field of Search: 340/286.05, 340/626, 364/139, 364/146, 364/143, 73/712, 73/717, 365/118, 169/61, 169/13, 346/33 TP, 239/63, 239/67, 239/69, 137/12
• US Class Current: 340/286.05
• CPC Class Codes: A62C 37/50 Testing or indicating devices for determining the state of readiness of the equipment
• CPC Class Codes: Y10T 137/0379 By fluid pressure

Abstract

A paperless recorder for recording pressure and alarm condition data from a fire controller for a fire pump control system. The fire pump is connected a pipe network which has a pressure sensor for sensing pipe pressure. The recorder is connected to the pressure sensor and checks for pressure changes. When a pressure change is detected, it is stored in an electronic memory. Pressure readings are also periodically stored in the electronic memory. The recorder may also monitor alarm voltages and alarm contacts which may also be stored in the electronic memory. The stored data may be transmitted to a computer via modem or port connection for further analysis.

Claims

1. A data recorder for a fire control system having a pipe network connected to a fire pump, a pressure sensor coupled to the pipe network, the pressure sensor producing pressure signals representative of the actual pressure magnitude in the pipe network, said data recorder comprising:

an input coupled to the pressure sensor, said input receiving the pressure signals representative of the actual pressure magnitude in the pipe network;

an electronic memory capable of storing pressure data provided by said pressure signals representative of the actual pressure in the pipe network; and

a processor which monitors the pressure signals representative of the actual pressure in the pipe network at first periodic intervals and stores the signals in the form of pressure data in said electronic memory at second periodic intervals, said second periodic intervals being longer than said first periodic intervals.

2. The recorder of claim 1 further comprising:

a data transmission means for electronically transmitting data, said data transmission means coupled to said processor and said electronic memory; and

an output port coupled to said data transmission means for providing said data to remote locations.

3. The recorder of claim 2 wherein said data transmission means is an asynchronous communications interface adapter (ACIA) and said output port is an RS-232 connector.

4. The recorder of claim 2 wherein said data transmission means translates data from said electronic memory to an ASCII format.

5. The recorder of claim 2 wherein said output port is connected to a common external personal computer using common personal computer or terminal emulation software.

6. The recorder of claim 1 further comprising:

an alarm contact input coupled to an alarm contact which produces an alarm signal representative of an alarm condition; and

a versatile interface adapter (VIA) coupled to said alarm contact input and to said processor and said electronic memory, said versatile interface adapter providing said alarm signal representing said alarm condition to said electronic memory.

7. The recorder of claim 6 wherein said processor further comprises a timing means and wherein said processor stores time data to identify the time of occurrence of said alarm signal in said electronic memory.

8. The recorder of claim 6, further comprising:

a latch coupled to said alarm contact input, said latch receiving said alarm signal; and

an optically isolated buffer coupled to said latch, said optically isolated buffer optically isolating said alarm signal and sending said alarm signal to said versatile interface adapter.

9. The recorder of claim 1 wherein said electronic memory includes an electronically erasable programmable read only memory (EEPROM).

10. The recorder of claim 1 further comprising:

a random access memory (RAM) coupled to said processor; and

a permanent memory coupled to said processor, said permanent memory storing programs for running said processor.

11. The recorder of claim 1 further comprising:

a modem capable of transmitting data over a phone line; and

a second asynchronous communications interface adapter (ACIA) coupled to said modem and said input, said second ACIA translating said pressure signals to data signals and transmitting said data through said modem.

12. The recorder of claim 1 further comprising a display coupled to said input which provides a visual indication of the pressure in the pipe network.

21. The recorder of claim 1 further comprising:

an alarm contact input coupled to an alarm contact which produces an alarm signal representative of an alarm condition; and

a parallel port adapter coupled to said alarm contact input and to said processor and said electronic memory, said parallel port adapter providing said alarm signal representing said alarm condition to said electronic memory.

22. The recorder of claim 1 further comprising:

a modem capable of transmitting data over a phone line; and

a second serial port adapter coupled to said modem and said input, said second serial port adapter translating said pressure signals to data signals and transmitting said data through said modem.

13. A method of recording data from a fire control system having a pipe network, a pressure sensor responsive to absolute pressure coupled to the pipe network, and a pressure recorder coupled to the pressure sensor, the method comprising the steps of:

taking a pressure reading indicative of the actual absolute pressure in the pipe network from the pressure sensor;

comparing said actual absolute pressure reading to a set pressure value; and

recording said actual absolute pressure reading in an electronic memory if the absolute value of the difference between said actual absolute pressure reading and said set pressure value exceeds an allowable change value.

14. The method of claim 13 further comprising the step of storing a second actual absolute pressure reading from the pressure sensor at a time interval before taking said actual absolute pressure reading and wherein said set pressure value is said second actual absolute pressure reading.

15. The method of claim 13 further comprising the steps of:

taking additional pressure readings at first periodic time intervals;

storing one of said additional pressure readings in the electronic memory at a relatively longer periodic time interval than the first periodic time interval; and

storing a time corresponding to said one of said additional pressure readings in the electric memory.

16. The method of claim 13 further comprising the steps of:

monitoring for the occurrence of alarm conditions in an alarm contact which produces an alarm signal representative of an alarm condition in the fire control system, signified by the occurrence of an event not indicated by the actual pressure magnitude in the pipe network;

storing data indicating an alarm condition upon the occurrence of an alarm condition in the electronic memory; and

storing a time corresponding to the occurrence of said alarm condition in the electronic memory.

17. The method of claim 13 further comprising the steps of:

translating said stored actual absolute pressure reading into a computer readable format; and

transmitting said stored actual absolute pressure through an output to a remote location.

18. The method of claim 17 wherein said output is coupled to a modem.

19. The method of claim 17 wherein said output is through an RS-232 connector.

20. The method of claim 13 wherein said electronic memory includes an electronically erasable programmable read only memory (EEPROM).

23. A data recorder for use with a fire control system having a pipe network connected to a fire pump, and a pressure sensor coupled to the pipe network for producing an electrical signal representative of the actual pressure magnitude in the pipe network, comprising:

a microprocessor with input means, programming means, timing means, and memory means, said input means receiving said electrical signals representative of the actual pressure in the pipe network, said programming means causing said electrical signal to be acquired by said microprocessor at first periodic intervals determined by said timing means, said programming means causing said microprocessor to compare said acquired electrical signal to an electrical signal representative of a set pressure, said programming means causing said microprocessor to record said acquired electrical signal in said memory means if it differs from said electrical signal representative of a set pressure by more than an allowable difference in pressure, said programming means causing said acquired electrical signal to be acquired by said microprocessor and stored in said memory means at second periodic intervals determined by said timing means, said second periodic intervals being longer than said first periodic intervals, whereby said memory means stores data representative of the actual pressure in the pipe network at first more frequent periodic intervals when the pressure in the pipe network differs by more than an allowable difference in pressure in the first more frequent periodic intervals, and also at second less frequent periodic intervals.

24. The data recorder for use with a fire control system of claim 23, including an analog to digital converter, wherein said pressure sensor provides an analog signal and said analog to digital converter converts said analog signal to a digital signal which is received by said input means.

25. The data recorder for use with a fire control system of claim 23, wherein said microprocessor is provide with at least one contact input which is coupled to at least one alarm contact which produces at least one alarm signal representative of an alarm condition in the fire control system, signified by the occurrence of an event not indicated by the actual pressure magnitude in the pipe network, and

a versatile interface adapter (VIA) coupled to said alarm contact input, to said processor, and to said electronic memory, said versatile interface adapter providing said alarm signals representing said alarm conditions to said electronic memory.

26. The data recorder for use with a fire control system of claim 23, wherein said microprocessor is provide with at least one contact input which is coupled to at least one alarm contact which produces at least one alarm signal representative of an alarm condition in the fire control system, signified by the occurrence of an event not indicated by the actual pressure magnitude in the pipe network, and

a parallel port adapter coupled to said alarm contact input, to said processor, and to said electronic memory, said parallel port adapter providing said alarm signals representing said alarm conditions to said electronic memory.

27. The data recorder for use with a fire control system of claim 23, wherein said microprocessor is provide with a plurality of alarm contact inputs, each of which is coupled to one of a plurality of alarm contacts each of which produces an alarm signal representative of an alarm condition in the fire control system, each of the alarm conditions signified by the occurrence of an event not indicated by the actual pressure magnitude in the pipe network, and

a versatile interface adapter (VIA) coupled to said alarm contact inputs, to said processor, and to said electronic memory, said versatile interface adapter providing said alarm signals representing said alarm condition to said electronic memory.

28. The data recorder for use with a fire control system of claim 23, wherein said microprocessor is provide with a plurality of alarm contact inputs, each of which is coupled to one of a plurality of alarm contacts each of which produces an alarm signal representative of an alarm condition in the fire control system, each of the alarm conditions signified by the occurrence of an event not indicated by the actual pressure magnitude in the pipe network, and

a parallel port adapter coupled to said alarm contact inputs, to said processor, and to said electronic memory, said versatile interface adapter providing said alarm signals representing said alarm condition to said electronic memory.

29. The data recorder for use with a fire control system of claim 27, wherein said alarm conditions include one or more of the following, switch off, battery failure, low oil, high water temperature, failure to start, charger failure, over-speed, power failure, phases reversed, pump running, low pump room temperature, low fuel, and oil pressure.

30. The data recorder for use with a fire control system of claim 25, wherein said microprocessor stores time data corresponding to the occurrence of said alarm signal in said electronic memory.

31. The data recorder for use with a fire control system of claim 27, wherein said microprocessor stores time data corresponding to the occurrence of said alarm signals in said electronic memory.

32. The data recorder for use with a fire control system of claim 23, wherein said second periodic interval is several orders of magnitude greater in duration than said first periodic interval.

33. The data recorder for use with a fire control system of claim 23, wherein said first periodic interval is less that one second in duration, and said second periodic interval is in the order of an hour duration.

34. The data recorder for use with a fire control system of claim 23, wherein said first periodic interval is approximately one-third of a second in duration, and said second periodic interval is approximately one hour in duration.

35. The data recorder for use with a fire control system of claim 23, wherein said electrical signal representative of the set pressure is that of the previously recorded acquired electrical signal.

36. The data recorder for use with a fire control system of claim 23, wherein said memory means includes non-volatile memory.

37. The data recorder for use with a fire control system of claim 35, wherein said data representing the actual pressure is stored in said non-volatile memory.

38. The data recorder for use with a fire control system of claim 23, wherein said memory includes read only memory.

39. The data recorder for use with a fire control system of claim 38, wherein operating instructions of said microprocessor are stored in said read only memory.

40. A method for recording data from a fire control system having a pipe network, a pressure sensor coupled to the pipe network for producing an electrical signal representative of the magnitude of the pressure in the pipe network, and a pressure recorder coupled to the pressure sensor, the method comprising the steps of:

acquiring the electrical signal representative of the magnitude of the pressure in the pipe network at first periodic intervals,

comparing said acquired electrical signal to an electrical signal representative of a set pressure magnitude,

recording said acquired electrical signal in memory if it differs from the electrical signal representative of a set pressure magnitude by more than an allowable difference in pressure magnitude,

and recording said acquired electrical signal in memory at second periodic intervals which are longer than said first periodic intervals, whereby data representative of the actual pressure in the pipe network is stored at first more frequent intervals when the pressure in the pipe network differs by more than an allowable difference in pressure magnitude in the first more frequent periodic interval, and also at second less frequent periodic intervals.

41. The method of claim 40, wherein data representative of real time is recorded in memory with each of the recorded acquired electrical signals.

42. The method of claim 40, wherein said second periodic intervals are several orders of magnitude greater in duration than said first periodic intervals.

43. The method of claim 40, wherein said first periodic intervals are less that one second in duration, and said second periodic intervals are in the order of an hour duration.

44. The method of claim 40, wherein said first periodic intervals are approximately one-third of a second in duration, and said second periodic intervals are approximately one hour in duration.

45. The method of claim 40, wherein said electrical signal representative of the set pressure is that of the previously recorded acquired electrical signal.

46. A data recorder for use with a fire control system having a pipe network connected to a fire pump, and a pressure sensor coupled to the pipe network, the pressure sensor producing pressure signals representative of the magnitude of the pressure in the pipe network, said data recorder comprising:

a pressure input/output circuit block receiving the pressure signals from the pressure sensor, said pressure input/output circuit providing an analog signal output representing the magnitude of the pressure in the pipe network,

a microprocessor bus,

an alarm interface circuit block containing an analog to digital converter, and connected to said microprocessor bus, said alarm interface circuit block receiving the analog signals from the pressure input/output circuit block, and providing digital signals representing the magnitude of the pressure in the pipe network to said microprocessor bus,

a control circuit block containing a microprocessor, electronic memory and a versatile interface adapter, the digital signals from said microprocessor bus being supplied to said microprocessor, said microprocessor programmed to receive the digital signal from said microprocessor bus at first periodic intervals, said microprocessor comparing the digital signal to a signal representative of a set pressure, said microprocessor causing the digital signal to be recorded in said electronic memory if it differs from the signal representative of a set pressure by more than an allowable difference, said microprocessor causing said digital signal to be recorded in said electronic memory at a second periodic interval, said second periodic interval being longer than said first periodic interval, whereby data representative of the magnitude of the pressure in the pipe network is recorded at a first more frequent periodic interval when the pressure in the pipe network differs by more than an allowable change in pressure in the first more frequent periodic intervals, and also to be recorded at a second less frequent periodic interval.

47. The data recorder of claim 46, wherein said pressure input/output circuit provides a digital output signal to a visual electronic display for displaying the magnitude of the pressure in the pipe network.

48. The data recorder of claim 46, wherein said alarm interface circuit block contains a versatile interface adapter which receives alarm inputs representing alarm conditions in the fire control system signified by the occurrence of events not indicated by the actual pressure magnitude in the pipe network, and supplies digital signals representative of the alarm inputs to said microprocessor bus.

49. The data recorder of claim 46, wherein said alarm interface circuit block contains a parallel port adapter which receives alarm inputs representing alarm conditions in the fire control system signified by the occurrence of events not indicated by the actual pressure magnitude in the pipe network, and supplies digital signals representative of the alarm inputs to said microprocessor bus.

50. The data recorder of claim 48, wherein said alarm conditions include one or more of the following, switch off, battery failure, low oil, high water temperature, failure to start, charger failure, over-speed, power failure, phases reversed, pump running, low pump room temperature, low fuel, and oil pressure.

51. The data recorder of claim 48, wherein said microprocessor stores time data corresponding to the occurrence of said alarm signal in said electronic memory.

52. The data recorder of claim 46, wherein said alarm interface circuit block contains at least one buffer latch connected to an optical isolator, which buffer latch receives a signal from an alarm contact and which optical isolator provides a signal to said microprocessor bus representing the condition of the alarm contact.

53. The data recorder of claim 46, wherein said electronic memory in said control circuit block for storing the digital signals is non-volatile memory.

54. The data recorder of claim 46, wherein said control circuit block includes random access memory for storing operating instructions for said microprocessor.

55. The data recorder of claim 46, wherein said second periodic interval is several orders of magnitude greater in duration than said first periodic interval.

56. The data recorder of claim 46, wherein said first periodic interval is less that one second in duration, and said second periodic interval is in the order of an hour duration.

57. The data recorder of claim 46, wherein said first periodic interval is approximately one-third of a second in duration, and said second periodic interval is approximately one hour in duration.

58. The data recorder of claim 46, wherein said electrical signal representative of the set pressure is that of the previously recorded acquired electrical signal.

59. The data recorder of claim 58, wherein said data representing the actual pressure is stored in said non-volatile memory.

60. The data recorder of claim 46, wherein said memory includes read only memory.

61. The data recorder of claim 60, wherein operating instructions of said microprocessor are stored in said read only memory.

62. The data recorder of claim 46, wherein data representative of real time is recorded in memory with each of the recorded acquired electrical signals.

63. The data recorder of claim 46, wherein when said electronic memory is full of data representative of the magnitude of the pressure in the pipe network, the oldest data is overwritten by new data representative of the magnitude of the pressure in the pipe network.

64. The data recorder of claim 46, wherein at least 4,000 digital signals representing the magnitude of the pressure in the pipe network may be recorded in said electronic memory.

65. The data recorder of claim 46, wherein said digital signals are recorded in said electronic memory in ASCII format.

66. The data recorder of claim 46, wherein said control circuit block is provided with a data connector which is coupled to said microprocessor bus, whereby the digital signals recorded in said electronic memory is made available for use at remote locations through said data connector.

67. A method of recording data from a fire control system having a pipe network, a pressure sensor coupled to the pipe network, and a pressure recorder coupled to the pressure sensor, the method comprising the steps of:

taking a pressure reading indicative of the actual pressure in the pipe network from the pressure sensor;

comparing said pressure reading to a set pressure value,

recording said pressure reading in an electronic memory if the absolute value of the difference between said pressure reading and said set pressure value exceeds an allowable change value

taking additional pressure readings at first periodic time intervals;

storing one of said additional pressure readings in the electronic memory at a relatively longer periodic time interval than the first periodic time interval; and

storing a time corresponding to said one of said additional pressure readings in the electronic memory.

68. A method of recording data from a fire control system having a pipe network, a pressure sensor coupled to the pipe network, and a pressure recorder coupled to the pressure sensor, the method comprising the steps of:

taking a pressure reading indicative of the actual pressure in the pipe network from the pressure sensor;

comparing said pressure reading to a set pressure value,

recording said pressure reading in an electronic memory if the absolute value of the difference between said pressure reading and said set pressure value exceeds an allowable change value

monitoring for the occurrence of alarm conditions in an alarm contact which produces an alarm signal representative of an alarm condition in the fire control system, signified by the occurrence of an event not indicated by the actual pressure magnitude in the pipe network;

storing data indicating an alarm condition upon the occurrence of an alarm condition in the electronic memory; and

storing a time corresponding to the occurrence of said alarm condition in the electronic memory.