High efficiency projection displays having thin film polarizing beam-splitters

• US 5,982,541 A
• Filed: 08/27/1998
• Issued: 11/09/1999
• Est. Priority Date: 08/12/1996
• Status: Expired due to Term

• Current Assignee: National Research Council Canada
• Original Assignee: Nationsl Research Council of Canada
• Inventors: Sullivan, Brian Thomas, Li, Li, Dobrowolski, Jerzy A.
• Primary Examiner(s): Epps, Georgia
• Assistant Examiner(s): BURKE, MARGARET A
• Application Number:
  US09/051,403
• Time in Patent Office: 439 Days
• Field of Search: 353/20, 349/5, 349/6, 349/8, 349/9, 349/10, 359/246, 359/494, 359/495, 359/497, 359/498, 359/502, 359/352
• US Class Current: 359/242
• CPC Class Codes: G02B 27/283 used for beam splitting or combining
• CPC Class Codes: H04N 9/3105 for displaying all colours simultaneously, e.g. by using two or more electronic spatial light modulators simultaneous projection in colour photography G03B33/10; beam splitting or combining systems per se G02B27/10

Abstract

A projection display system includes a thin film polarizing beam splitter/combiner has first and second light transmissive substrates in the form of prisms and a plurality of thin film layers disposed between the prisms. The thin film layers and have predetermined thicknesses and refractive indices which allow unpolarized incident light to be separated into s-polarized and p-polarized light beams. Both frustrated total internal reflection and thin film interference are simultaneously employed to allow s-polarized light to be transmitted and p-polarized light to be reflected over a wide range of wavelengths and angles of incidence. The device further includes two spatial light modulators for encoding an image to be projected. By providing a different signal to each spatial light modulator, a three-dimensional display results.

Claims

1. A projection display system comprising:

a light source for generating an input beam of light;

a polarizing beam discriminator employing frustrated total internal reflection and thin film interference to discriminate between s and p polarized light, said discriminator separating s and p polarized light beams from said input beam;

spatial light modulator means for encoding an image onto said respective s and p polarized beams;

means for combining said encoded s and p polarized beams into an output beam, said combining means employing frustrated total internal reflection and thin film interference; and

means for focussing the output beam onto a display means.

2. A projection display system as claimed in claim 1, wherein said means for combining said s and p encoded polarized beams into an output beam is provided by said polarizing beam discriminator.

3. A projection display system as claimed in claim 1, wherein said means for combining said s and p encoded polarized beams into an output beam is provided by a second polarizing beam discriminator employing frustrated total internal reflection and thin film interference to discriminate between s and p polarized light.

4. A projection display system as claimed in claim 1, wherein said spatial light modulator means creates an encoded output beam wherein respective image and non-image components of the beam have orthogonal planes of polarization.

5. A projection display system as defined in claim 4, wherein the or each polarizing beam discriminator comprises first and second light transmissive substrates, and a plurality of thin film layers disposed between the first and second light transmissive substrates and having predetermined thicknesses and refractive indices for allowing unpolarized incident light to be separated into s-polarized and p-polarized light beams, wherein frustrated total internal reflection and thin film interference are simultaneously employed to allow s-polarized light to be transmitted and p-polarized light to be reflected over a wide range of wavelengths and angles of incidence.

6. A projection display system as defined in claim 1, wherein the or each polarizing beam discriminator comprises a thin film polarizing device, for separating s-polarized light and p-polarized light by reflecting p-polarized light and transmitting s-polarized light comprising first and second light transmissive substrates, and a plurality of thin film layers disposed between the first and second light transmissive substrates, the thin film layers comprising high refractive index layers and low refractive index layers, the high refractive index layers having one or more different refractive indices, and the low refractive index layers having one or more different refractive indices, and the first and second light transmissive substrates, each in the form of a prism having a refractive index greater than the refractive index of each of the low refractive index layers, the prisms being shaped in such a manner as to allow the incident light to be incident upon the thin film layers at a plurality of angles greater than or equal to the critical angle for the highest refractive index of the low refractive index layers, the thickness of the low refractive index layers of the plurality of thin film layers being small enough so that light incident upon the thin film layers at an angle greater than the critical angle can be partially coupled out through the low refractive index layers such that frustrated total internal reflection occurs, thus permitting interference to take place between the light reflected at the interfaces of all the thin film layers, and in addition, the thicknesses of the thin film layers being such that an equivalent optical admittance of the plurality of the thin film layers for s-polarized light is substantially the same as an optical admittance of the substrate for s-polarized light for a wide range of angles of incidence and a broad band of wavelengths when the incident light is incident upon the low refractive index layers at an angle greater that the critical angle, thereby allowing substantially all the incident s-polarized light to be substantially transmitted, the plurality of the thin film layers having an equivalent optical admittance for p-polarized light that is substantially different from the optical admittance of the substrate for p-polarized light for a wide-range of angles of incidence and a broad-band of wavelengths and thus substantially reflecting the incident p-polarized light.

7. A projection display system as defined in claim 1, wherein the polarization beam discriminator has input and output end faces forming an inside angle greater than 90 degrees.

8. A projection display system as defined in claim 1, wherein said spatial light modulator means comprises a spatial light modulator for each of said polarized beams, each said spatial light modulators being provided with a signal representative of a different image.

9. A projection display system as defined in claim 8, further comprising means for providing information corresponding to two images in the form of a recorded output signal.

10. A projection display system as defined in claim 9, wherein the means for providing information corresponding to two images are in the form of a video output signal.

11. A projection display system as defined in claim 1, wherein said polarizing beam discriminator comprises a prism having first and second pairs of obliquely inclined first and second active faces, said first active face of said first pair receiving the input beam and said second active face of said first pair providing the output beam, said first active face of the second pair providing a first beam of one plane of polarization and said second active face of the second pair providing a second beam having a plane of polarization orthogonal to said first beam.

12. A projection display system as defined in claim 11, wherein said spatial light modulator means comprises a transmissive imaging element through which said p and s polarized beams are transmitted, said imaging element encoding an image onto said polarized beams in such a way that the image component of the transmitted beam has the same plane of polarization as the input beam, and mirrors are provided to reflect each modulated light beam back into the prism through the other active face of the pair from which it emerged.

13. A projection display system as defined in claim 11, wherein said spatial light modulator means comprises a pair of reflective imaging elements corresponding to said respective p and s polarized light beams, said imaging elements encoding an image onto said polarized beams in such a way that the image component of the reflected beam has the opposite plane of polarization as the input polarized beam, said reflective imaging elements returning each modulated light beam through the active face from which it emerged.

14. A projection display system as defined in claim 1, wherein said light source is a white light source and the pixels of the imaging elements are provided with different colour filters to provide a colour display.

15. A projection display system as defined in claim 12, wherein each polarized beam emerging from the polarizing beam discriminator is input to a colour separating/combining prism for directing each primary colour to a respective reflective imaging element, said separating/combining prism combining the encoded primary colours and returning the encoded beam to the active face from which it emerged.

16. A projection display system as defined in claim 1, further comprising filter means for separating said input beam into three primary colours, a said polarizing beam discriminator for each said primary colour and spatial light modulator means for each primary colour, and means for combining the output beams from the polarizing beam discriminators into a common output beam for focussing onto said display means.

17. A projection display system as defined in claim 16 when dependent on any of claims 11 to 15, wherein the spatial light modulator means for each primary colour comprises a pair of reflective imaging devices, each imaging device of each pair being associated with the respective active face from which the beam it encodes emerges from the prism.

18. A projection display system as defined in claim 16 when dependent on any of claims 11 to 15, wherein the spatial light modulator means for each primary colour comprises a transmissive imaging device, and mirrors are provided to reflect each polarized beam emerging from the prism through the imaging device and back into the prism through the other active face from which it emerged.

19. A projection display system as defined in claim 11, wherein a different image corresponding to the left and right eye view is encoded onto each polarized beam so as to create a 3-dimensional image that can be viewed with polarized glasses.

20. A projection display system as defined in claim 1, wherein said light source generates three primary colours which are sequentially transmitted to said spatial light modulator means.

21. A projection display system as defined in claim 20, wherein said light source comprises a source of white light and a colour wheel for sequentially transmitting each colour to the spatial light modulator means, said spatial light modulator means operating in synchronism with said colour wheel to generate a colour image.

22. A projection display system as defined in claim 20, wherein said light source comprises three light emitting diodes of different colour for sequentially transmitting each colour to the spatial light modulator means, said spatial light modulator means operating in synchronism with said colour wheel to generate a colour image.

23. A projection display system as defined in claim 20, wherein said light source comprises three lasers of different colour for sequentially transmitting each colour to the spatial light modulator means, said spatial light modulator means operating in synchronism with said colour wheel to generate a colour image.

24. A projection display system as defined in claim 1, wherein said spatial light modulator means comprise polymer dispersive liquid crystal displays (PDLCDs).

25. A projection display system as defined in claim 24, wherein said polymer dispersive liquid crystal displays (PDLCDs) associated with a quarterwave plate to rotate the plane of polarization of reflected light.

26. A projection display system as defined in claim 1, wherein said spatial light modulators comprise twisted nematic liquid crystal displays.

27. A projection display system as defined in claim 1, wherein said spatial light modulators comprise digital micromirrors, and a second said polarizing beam discriminator combines s and p polarized light reflected by said respective digital micromirrors into said output beam for focussing onto said display means.