Fireplace having multi-zone heating control

• US 5,983,890 A
• Filed: 01/09/1998
• Issued: 11/16/1999
• Est. Priority Date: 01/09/1998
• Status: Expired due to Term

• Current Assignee: Monessen Hearth Systems Company
• Original Assignee: Canadian Gas Research Institute
• Inventors: Thomas, Martin, Gepilano, Dick D., Kenzie Overall, John Charles, Georgieff, James Karl, Barkhouse, Sydney Richard, Rieger, Heinz H.
• Primary Examiner(s): Lazarus, Ira S.
• Assistant Examiner(s): Cocks, Josiah C.
• Application Number:
  US09/005,265
• Time in Patent Office: 676 Days
• Field of Search: 126/512, 126/523, 126/524, 126/533, 126/509, 126/521, 126/522, 126/531, 126/92 R, 126/92 AC, 126/93, 126/94, 126/86, 126/89, 126/508, 126/503, 431/125, 165/48.1, 165/901, 165/58, 236/1 B, 236/10, 236/11
• US Class Current: 126/512
• CPC Class Codes: F24B 1/1808 Simulated fireplaces
• CPC Class Codes: F24B 1/187 Condition responsive controls for regulating combustion
• CPC Class Codes: Y10S 165/901 Heat savers

Abstract

A fireplace adapted to heat multiple heating zones of a building, controlled by a control circuit which adjusts the heat input to the fireplace, airflow through the fireplace and ducting of the airflow to the various zones individually in response to a call for heat by thermostats in the zones. The fireplace may also be adapted to provide cooled or circulated air to the zones and may also serve to provide heating to the zones in the event of an electrical power outage. The fireplace is provided with a cabinet having ducts through which air is conveyed by use of a fan to a tube-type heat exchanger, the heat exchanger also in communication with the hot flue gases exiting the combustion chamber of the fireplace. The air heated by the heat exchanger is conveyed to a multitude of fireplace outlets, each of which is provided with a damper which regulates the airflow through the outlet to one of the zones to be heated, depending on whether that zone calls for heat through its thermostat. The fireplace is also provided with an evaporator core in an evaporator case, the core being part of an air conditioning system. Air flowing through the fireplace may bypass the cabinet ducts and tube-type heat exchanger, instead being directed to flow through the evaporator core, where it may be cooled, and then to the fireplace outlets for distribution to the zones.

Claims

1. A fireplace comprising:

a cabinet, a combustion chamber within said cabinet, said combustion chamber defined in part by a plurality of walls, a burner and decorative logs disposed in said combustion chamber, said cabinet having a transparent panel through which said decorative logs are viewed, a first plenum connected to an interior air inlet and a second plenum connected to interior air outlet means, said first and second plenums located within said cabinet and defined in part by said combustion chamber walls, a heat exchanger element in thermal connection with hot gases generated in said combustion chamber and connected serially between said first and second plenums, and a plurality of distribution ducts connected to said outlet means and leading to a plurality of respective individual zones.

2. The fireplace of claim 1, further comprising an evaporator core in fluid communication with said outlet means and an interior air diverter mechanism disposed between said interior air inlet and said evaporator core, said diverter mechanism selectively fluidly connecting said interior air inlet with said evaporator core, bypassing said heat exchanger element.

3. The fireplace of claim 2, further comprising airflow modulation mechanisms connected to a thermostat in a first zone and said plurality of distribution ducts, whereby the airflow to each individual zone is modulated in response to a demand sensed by a thermostat in said first zone.

4. The fireplace of claim 1, further comprising at least one fan in fluid communication with said interior air inlet.

5. The fireplace of claim 4, wherein said at least one fan is disposed proximate to said interior air inlet.

6. The fireplace of claim 4, wherein said at least one fan is disposed remotely from said interior air inlet and connected thereto with a duct.

7. The fireplace of claim 4, wherein said fan is a multi-speed fan.

8. The fireplace of claim 7, wherein said multi-speed fan is connected to thermostats in each said zone, whereby the fan speed is selected in response to demands sensed by said thermostats in said zones.

9. The fireplace of claim 1, further comprising airflow modulation mechanisms connected to thermostats in each zone and said plurality of distribution ducts, whereby the airflow to each individual zone is modulated in response to a demand sensed by a thermostat in that zone.

10. The fireplace of claim 1, further comprising a fuel flow modulator mechanism interposed between a source of fuel and said burner.

11. The fireplace of claim 10, wherein said fuel flow modulator mechanism is a variable flow rate valve, said valve connected to thermostats in each said zone, whereby the flow of fuel to said burner is modulated in response to demands sensed by said thermostats in said zones.

12. A fireplace comprising:

a cabinet, a combustion chamber within said cabinet, said combustion chamber defined in part by a plurality of walls, a burner and decorative logs disposed in said combustion chamber, said cabinet having a transparent panel through which said decorative logs are viewed, a first plenum fluidly connected to an interior air inlet and a second plenum fluidly connected to interior air outlet means, said first and second plenums located within said cabinet and defined in part by said combustion chamber walls, a heat exchanger element in thermal communication with hot gases generated in said combustion chamber, said first and second plenums and said heat exchanger element connected in series and defining a generally W-shaped interior air flow path through said cabinet.

13. The fireplace of claim 12, further comprising an evaporator core in fluid communication with said interior air outlet means and an interior air diverter mechanism disposed between said interior air inlet and said evaporator core, said air diverter mechanism selectively fluidly connecting said evaporator core with said interior air inlet, whereby said interior air flow path bypasses said heat exchanger element.

14. The fireplace of claim 12, wherein said first and second plenums are defined in part by a plurality of baffles disposed in said cabinet.

15. The fireplace of claim 14, wherein said first and second plenums are separated in part by a vertically extending dividing partition within said cabinet.

16. The fireplace of claim 12, wherein each of said first and second plenums defines a generally U-shaped airflow path, whereby interior air flows first downwardly and then upwardly through said each of said first and second plenums, said heat exchanger element positioned between said first and second plenums.

17. The fireplace of claim 12, wherein said heat exchanger element is positioned between said first and second plenums and forms part of a top wall of said combustion chamber.

18. The fireplace of claim 12, further comprising an exhaust flue, said heat exchanger element further comprising a plurality of flow conduits serially connected between said combustion chamber and said exhaust flue.

19. The fireplace of claim 18, wherein said heat exchanger element is positioned between said first and second plenums and forms part of a top wall of said combustion chamber.

20. The fireplace of claim 18, wherein said plurality of flow conduits are arranged along flowing air streams of the interior airflow path through said heat exchanger element.

21. The fireplace of claim 12, wherein said first and second plenums are thermally connected with said combustion chamber through walls partly defining said plenums and said combustion chamber.

22. A fireplace comprising:

a cabinet, a combustion chamber within said cabinet, a burner and decorative logs disposed in said combustion chamber, said cabinet having a transparent panel through which said decorative logs are viewed, a first plenum in fluid communication with an interior air inlet and a second plenum, said first and second plenums in series connection with a heat exchanger in thermal connection with hot gases generated in said combustion chamber, a bypass plenum adjacent said cabinet and having a diverter mechanism disposed therein, said diverter mechanism selectively connecting said interior air inlet with one of an evaporator core and said first cabinet plenum, said evaporator core in fluid communication with said bypass plenum and outlet means.

23. The fireplace of claim 22, wherein said diverter mechanism comprises a hinged door swingable between a first position and a second position, whereby said first door position fluidly connects said interior air inlet and said cabinet ducts and said second door position fluidly connects said interior air inlet and said evaporator core.

24. The fireplace of claim 22, wherein said bypass plenum is contained within an air collector box, said box disposed between said cabinet and an air conditioner housing in which said evaporator core is disposed.

25. The fireplace of claim 24, wherein said box and said air conditioner housing further contain conduits fluidly connecting said second plenum and said outlet means.

26. The fireplace of claim 24, further comprising a fan housing having an inlet, an outlet and a fan disposed therein, said fan housing disposed adjacent said air collector box, said fan housing outlet fluidly connected to said bypass plenum.

27. A system for heating a plurality of zones in a building, said system comprising:

a fireplace comprising a cabinet, a combustion chamber located in said cabinet, a burner and decorative logs disposed in said combustion chamber, said cabinet having a transparent panel through which said logs are viewed, a first plenum in fluid communication with an interior air inlet, a second plenum in fluid communication with a plurality of interior air outlets, and a heat exchanger in series connection with said first and second plenums, said heat exchanger in thermal communication with hot gases generated in said combustion chamber;

a system of distribution ducts in fluid communication with said interior air outlets and a plurality of individual zones, each said outlet connected to a respective, individual zone, whereby interior air exiting said fireplace through at least one of said interior air outlets is conveyed to at least one of said zones; and

an airflow modulation mechanism connected to a thermostat in at least one said zone and a said interior air outlet in fluid communication with said at least one zone, whereby airflow to said at least one zone is modulated in response to a demand sensed by said thermostat, said airflow modulation mechanism comprising a damper, whereby the amount of airflow to that said at least one zone is regulated.

28. The system of claim 27, further comprising airflow modulation mechanisms connected to thermostats in each zone and each said interior air outlet, whereby airflow to each zone is modulated in response to a demand sensed by a thermostat in at least one of said zones.

29. The system of claim 27, wherein said cabinet further comprises a plurality of baffles, said baffles partly defining said cabinet plenum, said cabinet plenum defining a generally W-shaped interior air flow path through said cabinet.

30. The system of claim 27, further comprising an evaporator core and an interior air diverter mechanism disposed between said air inlet and said evaporator core, said air diverter mechanism selectively fluidly connecting said evaporator core with said interior air inlet, whereby said interior air flow path bypasses said heat exchanger.

31. A fireplace having a cabinet, a combustion chamber within said cabinet, said combustion chamber defined in part by a plurality of walls, decorative logs and a burner disposed in said combustion chamber, said cabinet including a transparent panel through which said logs are viewed, said cabinet having a first plenum and a second plenum, said first and second plenums located within said cabinet and defined in part by said combustion chamber walls, and a heat exchanger element in thermal communication with said combustion chamber and interposed between said first and second plenums, said heat exchanger element having an air inlet in fluid communication with an air outlet of said first plenum and an air outlet in fluid communication with an air inlet of said second plenum, said heat exchanger element comprising walls defining a generally U-shaped interior air flow path, said generally U-shaped interior air flow path extending between an air inlet and an air outlet of said heat exchanger element, and a plurality of conduits extending through said interior air flow path and through which conduits combustion gases flow.

32. The fireplace of claim 31, wherein said plurality of conduits are arranged on flowing air streams between said walls.

33. The fireplace of claim 31, wherein said heat exchanger element partly defines a top wall of said combustion chamber.

34. The fireplace of claim 31, wherein said heat exchanger conduits comprise tubes, said interior airflow path flowing around the outside surfaces of said tubes.

35. The fireplace of claim 31, wherein said heat exchanger walls include generally horizontal top and bottom walls through which said conduits extend and generally vertical inner and outer walls.

36. The fireplace of claim 35, wherein said generally vertical outer wall has an aperture through which interior air exits from said heat exchanger element.