Flow control device

• US 5,983,937 A
• Filed: 02/04/1997
• Issued: 11/16/1999
• Est. Priority Date: 02/05/1996
• Status: Expired due to Fees

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Usami, Kiyoshi, Miyata, Yoshio, Makihara, Masamichi
• Primary Examiner(s): FOX, JOHN C
• Application Number:
  US08/794,968
• Time in Patent Office: 1,015 Days
• Field of Search: 251/207, 251/129.12, 137/624.15
• US Class Current: 137/624.15
• CPC Class Codes: B60H 1/00485 Valves for air-conditioning devices, e.g. thermostatic valves valves per se F16K; thermostatic valves per se G05D23/02
• CPC Class Codes: F01P 7/16 by thermostatic control
• CPC Class Codes: F16K 11/085 with cylindrical plug
• CPC Class Codes: F16K 5/12 Arrangements for modifying the way in which the rate of flow varies during the actuation of the valve
• CPC Class Codes: G05D 7/0635 by action on throttling means G05D7/0688, G05D7/0694 take precedence
• CPC Class Codes: Y10T 137/86421 Variable

Abstract

First to third openings are formed stepwise in a rotor side wall portion of a flow control valve disposed in a hot water circuit. Third positions (a) and (b) are established between a first position in which a first communication passage for communication between inlet and outlet pipes of the flow control valve is fully closed and a second position in which the first communication passage is fully opened. A duty control is performed so that the rotor reciprocates repeatedly among the above four positions. In this way, in the flow control valve for controlling the amount of the fluid flowing in the fluid passage, the valve colliding noise, the water hammer noise, and the temperature variation in the heating heat exchanger can be reduced.

Claims

1. A flow control device for controlling fluid flowing in a fluid passage, comprising:

a valve body disposed within said fluid passage, said valve body having a shutoff portion for prohibiting flow of fluid and a first and a second opening for allowing flow of the fluid, said second opening being smaller than said first opening, said valve body being movable between a first position in which said fluid passage is fully closed by said shutoff portion, a second position in which said fluid passage is opened by said first opening and a third position in which said fluid passage is opened by said second opening;

valve body operating means for moving said valve body between said first, second and third positions; and

control means for electrically performing a first duty control for said valve body operating means, said first duty cycle comprising repeated movement of said valve body between said first position and said third position, said valve body remaining in said first position for a first specified time period and said valve body remaining in said third position for a second specified time period.

2. A flow control device according to claim 1, wherein,

said valve body has a third opening for allowing flow of said fluid, said third opening being larger than said second opening and smaller than said first opening, said valve body being movable to a fourth position in which said fluid passage is opened by said third opening, and

said control means electrically performs a second duty control for said valve body operating means, said second duty cycle comprising repeated movement of said valve body between said third position and said fourth position, said valve body remaining in said third position for a third specified time period and said valve body remaining in said fourth position for a fourth specified time period.

3. A flow control device according to claim 2, wherein said control means electrically performs a third duty cycle for said valve body operating means, said third duty cycle comprising repeated movement of said valve body between said second position and said fourth position, said valve body remaining in said second position for a fifth specified time period and said valve body remaining in said fourth position for a sixth specified time period.

4. A flow control device according to claim 1, further comprising:

a valve housing forming a part of said fluid passage, wherein,

said valve body includes a rotor disposed rotatably in a direction crossing said fluid passage, said rotor defining said shut-off portion, said first opening and said second opening.

5. A flow control device according to claim 1, wherein said second opening is formed as an independent opening corresponding to said third position.

6. A flow control device according to claim 5, wherein,

said independent opening has a size through which foreign matter in said fluid passes.

7. A flow control device according to claim 1, wherein said second opening includes a groove formed along an outer surface of said valve body.

8. A flow control device according to claim 7, wherein a groove width and a groove depth of said groove are increased stepwise from said third position to said second position.

9. A flow control device according to claim 8, wherein each stepwise increase of said groove width and said groove depth is formed as a tapered portion.

10. A flow control device according to claim 7, wherein a groove width and a groove depth of said groove are increased continuously from said third position to said second position.

11. A flow control device according to claim 7, wherein said groove is formed in an arcuate shape.

12. A flow control device according to claim 7, wherein said groove is formed in a triangular shape.

13. A flow control device according to claim 1, further comprising:

an inlet pipe;

an outlet pipe; and

a bypass pipe, wherein

when said valve body is in said first position, said shut off portion of said valve body shuts off the fluid passage between said inlet pipe and said outlet pipe and said first opening of said valve body opens the fluid passage between said bypass pipe and said outlet pipe;

when said valve body is in said second position, said second opening of said valve body opens the fluid passage between said inlet pipe and said outlet pipe and said shut off portion of said valve body shuts off the fluid passage between said bypass pipe and said outlet pipe, and

when said valve body is in said third position, said second opening of said valve body opens the fluid passage between said inlet pipe and said outlet pipe and said first opening of said valve body opens said fluid passage between said bypass pipe and said outlet pipe.

14. A flow control device for controlling fluid flowing in a fluid passage, comprising:

a valve body disposed within said fluid passage, said valve body having a shutoff portion for prohibiting flow of fluid and a first and a second opening for allowing flow of the fluid, said second opening being smaller than said first opening, said valve body being movable between a first position in which said fluid passage is fully closed by said shutoff portion, a second position in which said fluid passage is opened by said first opening and third position in which said fluid passage is opened by said second opening;

valve body operating means for moving said valve body between said first, second and third positions; and

control means for electrically performing a first duty control for said valve body operating means, said first duty cycle comprising repeated movement of said valve between said second position and said third position, said valve body remaining in said second position for a first specified time period and said valve body remaining in said third position for a second specified time period.

15. A flow control device according to claim 14, wherein,

said valve body has a third opening for allowing flow of said fluid, said third opening being smaller than said second opening, said valve body being movable to a fourth position in which said fluid passage is opened by said third opening, and

said control means electrically performs a second duty control for said valve body operating means, said second duty cycle comprising repeated movement of said valve body between said fourth position and said first position, said valve body remaining in said fourth position for a third specified time period and said valve body remaining in said first position for a fourth specified time period.

16. A flow control device according to claim 15, wherein,

said third opening has a size through which foreign matter in said fluid passes.

17. A flow control device according to claim 14, further comprising:

a valve housing forming a part of said fluid passage, wherein,

said valve body includes a rotor disposed rotatably in a direction crossing said fluid passage, said rotor defining said shut-off portion, said first opening and said second opening.

18. A flow control device according to claim 14, wherein said second opening is formed as an independent opening corresponding to said third position.