Electrical cable including stackable couplers

• US 5,984,717 A
• Filed: 02/20/1997
• Issued: 11/16/1999
• Est. Priority Date: 02/20/1997
• Status: Expired due to Term

• Current Assignee: Monster, Inc. (Atlantic Acquisition, Inc.)
• Original Assignee: Monster, Inc. (Atlantic Acquisition, Inc.)
• Inventors: Lee, Noel
• Primary Examiner(s): Bradley, Paula
• Assistant Examiner(s): GUSHI, ROSS N
• Application Number:
  US08/803,494
• Time in Patent Office: 999 Days
• Field of Search: 439/501, 439/502, 439/623, 439/717, 439/594, 439/701, 439/604, 439/606, 439/588, 439/589, 174/135, 174/65 R, 174/71, 174/72
• US Class Current: 439/501
• CPC Class Codes: H01R 13/514 composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
• CPC Class Codes: H01R 31/005 Intermediate parts for distributing signals

Abstract

An electrical cable includes an insulated electrical conductor having first and second ends. At least one coupler is attached to the insulated electrical conductor between the first and second ends. The coupler includes a body having first and second surfaces. The first surface has a groove defined therein for coupling the cable to a complimentary shaped raised rib, and the second surface has a raised rib located thereon for coupling the cable to a surface defining a complimentary shaped groove.

Claims

1. An electrical cable comprising:

an insulated electrical conductor having first and second ends;

a first coupler attached to the insulated electrical conductor between the first and second ends, the first coupler including a body having first and second surfaces, the first surface defining first engaging means; and

a second coupler attached to the electrical conductor between the first and second ends and being spaced apart from the first coupler, the second coupler including a body having first and second surfaces, the second surface of the second coupler defining second engaging means for cooperative engagement with the first engaging means.

2. An electrical cable according to claim 1 wherein

the first engaging means comprises a groove defined in the first surface of the first coupler, and

the second engaging means comprises a raised rib shaped for cooperative engagement with the groove.

3. An electrical cable according to claim 2 wherein

the groove is defined by two sidewalls and a floor formed in the first surface of the first coupler, and the sidewalls converge along the length of the groove, and

the raised rib is tapered along its length for cooperative mating engagement with the sidewalls defining the groove, whereby the raised rib may be slid into wedging engagement with the sidewalls defining the groove.

4. An electrical cable according to claim 2 wherein

the groove is defined by two sidewalls and a floor formed in the first surface of the first coupler, and the sidewalls define an undercut in the groove, and

the raised rib has transverse projections shaped for interlocking engagement with the sidewalls defining the undercut.

5. An electrical cable according to claim 3 wherein

the sidewalls define an undercut in the groove, and

the raised rib has transverse projections shaped for interlocking engagement with the sidewalls defining the undercut.

6. An electrical cable according to claim 5 wherein

the sidewalls defining the undercut are at an acute angle to the floor of the groove, and

the raised rib is generally trapezoidal in cross section for interlocking engagement with the sidewalls.

7. An electrical cable according to claim 4 wherein

the electrical cable comprises a plurality of electrical conductors, the plurality of electrical conductors being enclosed in a single outer insulating sheath between the first and second couplers and being enclosed in a plurality of separate outer insulating sheaths between the first coupler and an end of the cable.

8. An electrical cable according to claim 7 wherein

the plurality of electrical conductors are enclosed in a plurality of separate outer insulating sheaths between the second coupler and an end of the cable.

9. An electrical cable comprising:

a middle cable portion, a first end cable portion and a second end cable portion;

a first coupler mounted between the middle cable portion and the first end cable portion, the first coupler including a body having first and second surfaces, the first surface defining first engaging means; and

a second coupler mounted between the middle cable portion and the second end cable portion, the second coupler including a body having first and second surfaces, the second surface of the second coupler defining second engaging means for cooperative engagement with the first engaging means.

10. An electrical cable according to claim 9 wherein

the cable includes a plurality of electrical conductors passing through the first cable end portion, the middle cable portion and the second cable end portion, the plurality of electrical conductors being contained in a single outer insulating sheath in the middle cable portion and being contained in a plurality of outer insulating sheaths in the first cable end portion.

11. An electrical cable according to claim 10 wherein

the plurality of electrical conductors are contained in a plurality of outer insulating sheaths in the second cable end portion.

12. An electrical cable according to claim 11 wherein

the first engaging means comprises a groove defined in the first surface of the first coupler, and

the second engaging means comprises a raised rib shaped for engagement with the groove.

13. An electrical cable according to claim 12 wherein

the second coupler further comprises a groove defined by the first surface of the second coupler, and

the first coupler further comprises a raised rib formed on the second surface of the first coupler, the raised rib of the first coupler being shaped for cooperative engagement with the groove defined in the second coupler.

14. An electrical cable comprising:

an insulated electrical conductor having first and second ends; and

a coupler attached to the insulated electrical conductor, the coupler including a body having first and second surfaces, the first surface having a groove defined therein for coupling the cable to a complimentary shaped raised rib, and the second surface having a raised rib located thereon for coupling the cable to a surface defining a complimentary shaped groove.

15. The electrical cable according to claim 14, further comprising:

a second coupler attached to the second end of the insulated electrical conductor, the second coupler including a body having first and second surfaces, the first surface having a groove defined therein for coupling to the raised rib of the coupler, and the second surface having a raised rib located thereon for coupling to the groove of the coupler.

16. The electrical cable according to claim 15, further comprising:

a first boot extending between the first end of the insulated electrical conductor and a first end of the coupler;

a second boot extending from a second end of the coupler opposite from the first end of the coupler;

a third boot extending between the second end of the insulated electrical conductor and a first end of the second coupler; and

a fourth boot extending from a second end of the second coupler opposite from the first end of the second coupler.

17. The electrical cable according to claim 16, further comprising:

a fifth boot extending from the second end of the coupler; and

a sixth boot extending from the second end of the second coupler.

18. The electrical cable according to claim 17 wherein the second, fourth, fifth, and sixth boots are corrugated.

19. A coupler for use in attaching an electrical cable to another electrical cable or to a substrate, the coupler comprising:

a body having first and second surfaces, the first surface having a groove defined therein for coupling the body to a complimentary shaped raised rib, and the second surface having a raised rib located thereon for coupling the body to a surface defining a complimentary shaped groove.

20. The coupler according to claim 19, further comprising:

a first boot extending from a first end of the body, wherein the first boot extends from the body to a first cable; and

a second boot extending from a second end of the body opposite from the first end of the body.

21. A coupler according to claim 20 wherein

the groove in the coupler is defined by two sidewalls and a floor formed in the first surface, and the sidewalls converge along the length of the groove, and

the raised rib of the coupler is tapered along its length.

22. A coupler according to claim 21 wherein

the sidewalls define an undercut in the groove formed in the coupler, and

the raised rib of the coupler is formed with transverse projections.

23. A coupler according to claim 22 wherein

the sidewalls defining the undercut are at an acute angle to the floor of the groove formed in the coupler, and

the raised rib of the coupler is generally trapezoidal in cross section.