Heater control device using phase angle control

• US 5,986,242 A
• Filed: 04/09/1998
• Issued: 11/16/1999
• Est. Priority Date: 06/02/1997
• Status: Expired due to Term

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Maitani, Yoshifumi, Nishimura, Michiaki, Sato, Yukinari, Kajiwara, Junichi
• Primary Examiner(s): Leung, Philip H.
• Assistant Examiner(s): PWU, JEFFREY C
• Application Number:
  US09/057,612
• Time in Patent Office: 586 Days
• Field of Search: 219/501, 219/505, 219/503, 219/508, 219/492, 219/497, 323/908, 323/299, 323/901, 323/235, 323/319, 323/320, 323/239, 363/149
• US Class Current: 219/501
• CPC Class Codes: G03G 15/2003 using heat
• CPC Class Codes: H02H 9/001 limiting speed of change of electric quantities, e.g. soft switching on or off progressive control of electronic switches for eliminating interferences H03K17/16
• CPC Class Codes: H03K 17/136 in thyristor switches

Abstract

The control circuit includes: a series circuit of a first triac and a reactor; and a second triac in parallel with this series circuit so as to perform control of activation of a fixing heater. Since the fixing heater has a low resistance when the power switch is first turned on, the first triac is operated to perform phase angle control of current flow, and when the phase angle has become approximately equal to 180°, the first triac is stopped, at the same time the second triac starts to be operated. The switching from the first triac to the second triac is made quickly so that it is possible to reduce the power consumption from the reactor.

Claims

1. A heater control device for controlling a heater based on phase angle control, comprising:

a heater control circuit comprising a series circuit of a first phase control switch and a reactor and a second phase control switch connected in parallel with the series circuit, the heater control circuit being connected in series with a heater;

a detecting means for detecting the zero-cross points in the waveform of an a.c. input voltage supplied to the heater; and

a phase angle control means, which based on the detection output of the zero-cross points from a detecting means, gradually alters a phase angle of current flow from the minimum range to the maximum range,

characterized in that the phase angle control means performs control in such a manner that only the first phase control switch is turned on until the phase angle of the current flow reaches 180° and

then only the second phase control switch is turned on after the phase angle of the current flow has reached 180°

.

2. The heater control device according to claim 1, wherein:

the reactor has a secondary winding wound on the common core;

the detecting means detects the zero-cross points from an output voltage from the secondary winding;

a timer means is provided for measuring time, starting the measurement at a zero-cross point on the a.c. input voltage waveform detected by detecting means; and

the first phase control switch performs phase angle control, by gradually altering the phase angle of current flow from the minimum range to the maximum range, based on the measured time from the timer means.

3. The heater control device according to claim 1, wherein the reactor has a secondary winding wound on the common core, further comprising an anomaly detecting means for detecting an anomaly of the first phase control switch, based on an output voltage from the secondary winding.

6. The heater control device according to claim 1, wherein a load which generates higher-harmonic current is adapted to be connected in parallel with the series circuit of the first phase control switch and the heater.

7. The heater control device according to claim 1, wherein a load which generates higher-harmonic current is connected at a midway point of a winding of the reactor so that the load is connected in parallel with the series circuit of a part of the reactor, the first phase control switch and the heater.

9. The heater control device according to claim 1, wherein the first phase control switch has two classes of operation time during which the first phase control switch is changed over to the second phase control switch, so that when the heater is cold, the operation time of the first phase control switch for altering the phase angle of current flow from the minimum range to the maximum range is made long, whereas when in the regular temperature condition, the operation time is made short.

4. A heater control device for controlling a heater based on phase angle control, comprising:

a heater control circuit comprising a series circuit of a first phase control switch and a reactor and a second phase control switch which shares in part a winding of the reactor and is connected in parallel with the series circuit, the heater control circuit being connected in series with a heater;

a detecting means for detecting the zero-cross points in the waveform of an a.c. input voltage supplied to the heater; and

a phase angle control means, which based on the detection output of the zero-cross points from the detecting means, gradually alters the phase angle of current flow from a minimum range to a maximum range,

characterized in that the phase angle control means performs control in such a manner that only the first phase control switch is turned on until the phase angle of the current flow reaches 180° and

then only the second phase control switch is turned on after the phase angle of the current flow has reached 180°

.

5. The heater control device according to claim 4, wherein the reactor has a secondary winding wound on a common core, further comprising an anomaly detecting means for detecting an anomaly of the first phase control switch and the second phase control switch, based on an output voltage from the secondary winding.

8. A heater control device for controlling a heater based on phase angle control, comprising:

a heater control circuit comprising of a series circuit of a reactor, a first phase control switch and a resistor and a second phase control switch in parallel with the series circuit, the heater control circuit being connected in series with a heater;

a detecting means for detecting the zero-cross points in the waveform of an a.c. input voltage supplied to the heater; and

a phase angle control means, which based on the detection output of the zero-cross points from the detecting means, gradually alters the phase angle of current flow from the minimum range to a maximum range,

characterized in that the phase angle control means performs control in such a manner that only the first phase control switch is turned on until the phase angle of the current flow reaches 180° and

then only the second phase control switch is turned on after the phase angle of the current flow has reached 180°

.

10. A heater control device for controlling a heater based on phase angle control, comprising:

a first heater control circuit comprising a first series circuit of a first phase control switch and a reactor and a second phase control switch connected in parallel with the first series circuit, the first heater control circuit being connected in series with a first heater;

a first detecting means for detecting the zero-cross points in the waveform of an a.c. input voltage supplied to the first heater;

a phase angle control means, which based on the detection output of the zero-cross points from the first detecting means, gradually alters the phase angle of the current flowing through the first phase control switch, from a minimum range to a maximum range, wherein the phase angle control means performs control in such a manner that only the first phase control switch is turned on until the phase angle of the current flow reaches 180° and

then only the second phase control switch is turned on after the phase angle of the current flow has reached 180°

;

a second heater control circuit comprising a second series circuit of a third phase control switch and a reactor and a fourth phase control switch connected in parallel with the second series circuit, the second heater control circuit being connected in series with a second heater;

a second detecting means for detecting the zero-cross points in the waveform of an a.c. input voltage supplied to the second heater; and

a phase angle control means, which based on the detection output of the zero-cross points from the second detecting means, gradually alters the phase angle of the current flowing through the third phase control switch, from a minimum range to a maximum range, wherein the phase angle control means performs control in such a manner that only the third phase control switch is turned on until the phase angle of the current flow reaches 180° and

then only the fourth phase control switch is turned on after the phase angle of the current flow has reached 180°

.

11. A heater control device for controlling a heater supplied with an a.c. input voltage, said heater control device comprising:

a heater control circuit comprising a series circuit including a first phase control switch and a reactor, and a second phase control switch connected in parallel with the series circuit;

a detecting circuit configured to detect zero-cross points in the waveform of the a.c. input voltage supplied to said heater; and

a phase angle control circuit configured to control a phase of current to said heater based on detections of zero-cross points by said detecting circuit,

wherein said phase angle control circuit controls the phase of the current to said heater by turning on only said first phase control switch until the phase of the current reaches 180°

, turning off said first phase control switch when the phase of the current reaches 180°

, and then turning on only said second phase control switch after the phase of the current reaches 180°

.

12. The heater control device according to claim 11, further comprising a timer, wherein

said reactor comprises a secondary winding,

said detecting circuit is configured to detect the zero-cross points based on an output voltage of said secondary winding,

said timer measures time starting from zero-cross points detected by said detecting circuit, and

said first phase control switch is controlled based on the time measured by said timer.

13. The heater control device according to claim 12, further comprising:

a relay connected between the a.c. input voltage and said heater, said phase angle control circuit being further configured to open said relay in response to detection of an operation anomaly.

14. The heater control device according to claim 13, wherein the detection of an operation anomaly is based on the output voltage of said secondary winding.

15. The heater control device according to claim 11, further comprising:

a high-harmonic current-generating load connected in parallel with said first phase control switch and said heater.

16. The heater control device according to claim 11, further comprising:

a high-harmonic current-generating load connected in parallel with a series connection of said first phase control switch, said heater and a part of said reactor.

17. The heater control device according to claim 11, wherein said series circuit further comprises a resistor.

18. A heater control device for controlling a heater supplied with an a.c. input voltage, said heater control device comprising:

a heater control circuit comprising a series circuit including a first phase control switch and a reactor, and a second phase control switch connected in parallel with a series connection of said first phase control switch and a part of said reactor;

a detecting circuit configured to detect zero-cross points in the waveform of the a.c. input voltage supplied to said heater; and

a phase angle control circuit configured to control the phase of the current to said heater based on detections of zero-cross points by said detecting circuit,

wherein said phase angle control circuit controls the phase of the current to said heater by turning on only said first phase control switch until the phase of the current reaches 180°

, turning off said first phase control switch when the phase of the current reaches 180° and

then turning on only said second phase control switch after the phase angle of the current flow has reached 180°

.

19. The heater control device according to claim 18, further comprising:

a relay connected between the a.c. input voltage and said heater, wherein

said reactor comprises a secondary winding and said relay is controlled in accordance with a detection of an operation anomaly based on an output voltage of said secondary winding.