Real-time method and apparatus for measuring the temperature of a fluorescing phosphor

• US 5,986,272 A
• Filed: 04/19/1999
• Issued: 11/16/1999
• Est. Priority Date: 11/10/1997
• Status: Expired due to Term

• Current Assignee: American Iron and Steel Institute
• Original Assignee: American Iron and Steel Institute
• Inventors: Britton, Charles L. Jr., Beshears, David L., Cates, Michael R., Simpson, Marc L., Allison, Steve W.
• Primary Examiner(s): Hannaher, Constantine
• Assistant Examiner(s): GAGLIARDI, ALBERT J
• Application Number:
  US09/293,916
• Time in Patent Office: 211 Days
• Field of Search: 250/458.1, 250/459.1, 250/461.1, 250/473.1, 250/483.1, 250/484.4, 250/484.2, 374/159, 374/161
• US Class Current: 250/459.1
• CPC Class Codes: G01K 11/20 using thermoluminescent materials G01K11/32 takes precedence

Abstract

A method for determining the temperature of a fluorescing phosphor is provided, together with an apparatus for performing the method. The apparatus includes a photodetector for detecting light emitted by a phosphor irradiated with an excitation pulse and for converting the detected light into an electrical signal. The apparatus further includes a differentiator for differentiating the electrical signal and a zero-crossing discrimination circuit that outputs a pulse signal having a pulse width corresponding to the time period between the start of the excitation pulse and the time when the differentiated electrical signal reaches zero. The width of the output pulse signal is proportional to the decay-time constant of the phosphor.

Claims

1. An apparatus for determining the temperature of a phosphor that fluoresces when irradiated by light and that has a fluorescent decay-time constant dependent on temperature, said apparatus comprising:

a photodetector that detects light emitted by the phosphor and outputs an electrical signal proportional to the detected light;

a differentiator which differentiates the electrical signal;

a zero-crossing discrimination circuit which discriminates the zero-crossing of the differentiated electrical signal and outputs a signal indicating the zero-crossing; and

determining means for determining the temperature of the phosphor based on the discriminated zero-crossing.

2. An apparatus according to claim 1, wherein said determining means comprises means for integrating the signal output by the zero-crossing discrimination circuit and outputting a signal proportional to the temperature of the phosphor.

3. An apparatus according to claim 1, wherein said determining means comprises counting means for performing counting in accordance with the signal output by the zero-crossing discrimination circuit and for outputting a count value proportional to the temperature of the phosphor.

4. An apparatus according to claim 3, wherein said determining means further comprises memory means for receiving the count value output by said counting means and for outputting a stored temperature value corresponding to the received count value.

5. An apparatus according to claim 1, further comprising a light source for irradiating the phosphor.

6. A method for determining the temperature of a phosphor that fluoresces when irradiated by light and that has a fluorescent decay-time constant dependent on temperature, said method comprising the steps of:

irradiating the phosphor with an excitation pulse;

detecting light emitted by the phosphor in response to irradiation with the excitation pulse;

converting the detected light to an electrical signal;

determining the decay-time constant of the phosphor by

(i) differentiating the electrical signal;

(ii) discriminating the zero-crossing point of the differentiated electrical signal; and

(iii) outputting a pulse signal having a pulse width corresponding to the time period between the start of the excitation pulse and the time when the differentiated electrical signal reaches zero, wherein the pulse width is proportional to the decay-time constant of the phosphor; and

determining the temperature of the phosphor based on the decay-time constant.

7. An apparatus for determining the surface temperature of a piece of metal, on which there is deposited a phosphor that fluoresces when irradiated with an excitation pulse of light and that has a fluorescent decay-time constant dependent on temperature, said apparatus comprising:

a photodetector that detects light emitted by the phosphor and outputs an electrical signal proportional to the detected light;

a pre-amplifier that amplifies the electrical signal;

a differentiating circuit which differentiates the amplified electrical signal;

a zero-crossing discrimination circuit which receives the differentiated electrical signal and in response outputs a pulse signal, the width of the pulse signal corresponding to the time period between the start of the excitation pulse and the time when the differentiated electrical signal reaches zero;

a counter which receives the pulse signal and outputs a count value corresponding to the pulse width; and

a memory device that stores data regarding pulse width values and corresponding temperature values, said memory device receiving the count value output by said counter and in response outputting the corresponding temperature value.

8. A method for determining the surface temperature of a piece of metal on which there is deposited a phosphor that fluoresces when irradiated by light and that has a fluorescent decay-time constant dependent on temperature, said method comprising the steps of:

irradiating the phosphor with an excitation pulse;

detecting light emitted by the phosphor in response to irradiation with the excitation pulse;

converting the detected light to an electrical signal;

amplifying the electrical signal;

differentiating the amplified electrical signal;

discriminating the zero-crossing point of the differentiated electrical signal;

outputting a pulse signal having a pulse width corresponding to the time period between the start of the excitation pulse and the time when the differentiated electrical signal reaches zero, wherein the pulse width is proportional to the decay-time constant of the phosphor;

generating a count value corresponding to the pulse width; and

retrieving a temperature value corresponding to the count value from a memory device that stores data relating pulse width values to corresponding temperature values.

9. A method of controlling the temperature at which an intermediate steel product is presented at a predetermined stage in a multi-step process of manufacturing a final steel product, in which one or more process variables can be adjusted in order to alter the temperature at which said intermediate steel product is presented at said predetermined stage, said method comprising the steps of:

irradiating a fluorescing phosphor deposited on a piece of metal with an excitation pulse;

detecting light emitted by the phosphor in response to the excitation pulse;

converting the detected light into an electrical signal;

differentiating the electrical signal;

discriminating the zero-crossing point of the differentiated electrical signal;

generating a signal indicating the zero-crossing point;

determining the temperature of the phosphor based on the signal indicating the zero-crossing point;

adjusting at least one of said process variables in accordance with the determined temperature of the phosphor.

10. A method according to claim 9, wherein said generating step comprises generating a pulse signal having a pulse width corresponding to the period of time between the start of the excitation pulse and when the zero-crossing point is discriminated, and said determining step comprises determining the decay-time constant of the phosphor based on the pulse width and determining the temperature of the phosphor based on the decay-time constant of the phosphor.

11. A method according to claim 9, wherein the multi-step process is a process for galvannealing including passing a steel strip through a zinc pot and then passing the steel strip through an annealing furnace, wherein said irradiating step comprises irradiating the phosphor when the steel strip exits the zinc pot and said adjusting step comprises adjusting at least the furnace power.

12. An apparatus for controlling the temperature at which an intermediate steel product is presented at a predetermined stage in a multi-step process of manufacturing a final steel product, in which one or more process variables can be adjusted in order to alter the temperature at which said intermediate steel product is presented at said predetermined stage, said apparatus comprising:

a process control unit for controlling at least one of the process variables;

a temperature circuit for determining the temperature of a phosphor deposited on a piece of steel by detecting light emitted by the phosphor in response to irradiation of the phosphor with an excitation pulse of light, said temperature circuit comprising means for converting the detected light into an electrical signal, means for differentiating the electrical signal, discriminating means for discriminating the zero-crossing point of the differentiated electrical signal and for generating a signal indicating the zero-crossing point, and determining means for determining the temperature of the phosphor based on the signal indicating the zero-crossing point; and

adjusting means for generating an adjustment signal based on the determined temperature of the phosphor and for transferring the adjustment signal to said process control unit to adjust at least one process variable.

13. An apparatus according to claim 12, wherein said means for discriminating generates a pulse signal having a pulse width corresponding to the period of time between the start of the excitation pulse and when the zero-crossing point is discriminated, and said determining means comprises means for determining the decay-time constant of the phosphor based on the pulse width and for determining the temperature of the phosphor based on the decay-time constant of the phosphor.

14. An apparatus according to claim 12, wherein said adjusting means comprises means for comparing the determined temperature of the phosphor to a predetermined temperature range and for generating the adjustment signal based on the results of the comparison.

15. An apparatus according to claim 12, wherein the multi-step process is a process for galvannealing involving passing a steel strip through a zinc pot and then passing the steel strip through an annealing furnace, wherein said temperature is located to detect light emitted by the phosphor in response to irradiation of the phosphor when the steel strip exits the zinc pot, and said adjusting means comprises means for generating an adjustment signal to adjust at least the furnace power.