System of autonomous sensors for pipeline inspection

• US 5,987,990 A
• Filed: 11/04/1997
• Issued: 11/23/1999
• Est. Priority Date: 05/13/1997
• Status: Expired due to Term

• Current Assignee: Pipeline Technologies Incorporated
• Original Assignee: Pipeline Technologies Incorporated
• Inventors: Worthington, Henry W., Worthington, Loren K.
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): MILLER, ROSE MARY
• Application Number:
  US08/963,869
• Time in Patent Office: 749 Days
• Field of Search: 73/592, 73/587, 73/40.5 A, 73/594, 73/579
• US Class Current: 73/592
• CPC Class Codes: G01N 2291/0258 Structural degradation, e.g. fatigue of composites, ageing of oils
• CPC Class Codes: G01N 2291/2636 cylindrical from inside
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/38 by time filtering, e.g. using time gates

Abstract

A flaw detection system for a prestressed concrete cylinder pipe uses hydrophones inserted into valves in the pipe while the pipe is in use. The hydrophones listen for sounds that are consistent with the breaking of the pre-tensioned reinforcements and the sliding and re-anchoring of broken ends. Detecting the sound at two or more locations and establishing precise time differentiation allows the precise calculation of the location of the defect. Global positioning system (GPS) satellite receivers provide precise timing of reception of the targeted sound events in milliseconds. The location of each of the hydrophones is established using GPS. Each hydrophone is connected to a box, which includes a pre-amplifier, a signal processor, a memory, an output and a GPS receiver. The hydrophone, or box, or both, are tunes to recognize a significant sound that emanates from a breaking, moving or re-anchoring reinforcement. The precise time of arrival of that sound is recorded in the boxes using the GPS time signals. The sound wave information may also be recorded, as well as water temperature, pressure and velocity. Later the precise time and sound wave data is collected from the memories in the boxes and is compared with time and sound wave data from the memories and other boxes. Time differentials are used to determine the precise location of the source of the sound along the pipeline.

Claims

1. A system for testing integrity of civil structures for impending structural failure comprising plural sensors installed at spaced locations in the structures for picking up sounds of events indicative of impending structural failure, signal processors connected to the sensors for differentiating the sounds from background noise, memories in the signal processors for recording the sounds in the memories, timers in the signal processors and the memories for recording precise times of the sounds, and outputs connected to the memories for eventual downloading of recorded information.

2. The system in claim 1, further comprising a portable collector for connecting to the outputs and collecting recorded information of sounds and recorded times.

3. The system in claim 2, wherein the plural sensors comprise at least two sensors, and further comprising a central processor for connecting to the portable collector for downloading the recorded times and sounds from each memory into the central processor for analyzing the sounds and times from the at least two sensors for noting and localizing the events.

4. The system of claim 1, wherein the sensors comprise noise-cancelling sensors.

5. The system of claim 1, wherein the signal processors comprise noise filters.

6. The system of claim 5, wherein the noise filters comprise high band pass and low band pass filters.

7. The system of claim 6, further comprising acoustic signal detectors for detecting acoustic signals relevant to pipeline reinforcement breakage or slippage in the signal processors and wherein the timers are connected to the memories and the detectors.

8. The system of claim 7, further comprising GPS receivers connected to the signal processors for providing and receiving recorded information on locations of the sensors and signal processors, and for providing precise times of detection of the sounds.

9. The system of claim 1, wherein the sensors, signal processors, and outputs are connected in autonomous units, each unit having a sensor, a signal processor, and an output for positioning the units at spaced locations along the structure.

10. The system of claim 1, wherein the structure comprises a pipeline and the sensors comprise hydrophones disposed within fluid in the pipeline.

11. The system of claim 1, wherein the outputs comprise transmitters for transmitting signals containing information stored in the signal processors.

12. The system of claim 11, wherein the transmitters comprise transceivers for transmitting the information-containing signals in response to query signals from a collector communicating with the system.

13. The system of claim 1, further comprising pre-amplifiers connected to the sensors and to the signal processors for pre-amplifying signals from the sensors.

14. A system for non destructive testing of a prestressed structure, comprising plural autonomous units for positioning at spaced locations on the structure, each unit further comprising a sensor disposed within the structure for picking up events that may be associated with subsequent structural damage, a pre-amplifier connected to the sensor for pre-amplifying signals from the sensor, a signal processor connected to the pre-amplifier for differentiating signals of events from signals of background noise, a memory in the signal processor for recording signals of the events in the memory, a GPS receiver communicating with the processor for providing and receiving precise times of event signals, an output connected to the signal processor for eventual downloading of recorded information, and a source of power connected to the signal processor and the GPS receiver for providing power thereto, and the system further comprising a collector for collecting recorded information of event signals and times.

15. The system in claim 14, wherein the collector further comprises a portable hard drive.

16. The system of claim 15, further comprising a central processor for connecting to the collector for downloading the event signals and times from each memory into the central processor and analyzing the event signals and times from at least two units for noting and localizing structural defects.

17. The system of claim 14, wherein the sensors comprise noise-cancelling sensors.

18. The system of claim 14, wherein the signal processors comprise noise filters.

19. The system of claim 18, wherein the noise filters comprise high band pass and low band pass filters.

20. The system of claim 14, wherein the outputs comprise transmitters for transmitting signals containing information stored in the memories.

21. The system of claim 20, wherein the transmitters comprise transceivers for transmitting the information-containing signals in response to query signals from a collector communicating with the system.

22. A system for non destructive testing of a prestressed concrete cylinder pipeline, comprising plural autonomous units for positioning at spaced locations on the pipeline, each unit further comprising sensors for sensing fluid velocity, fluid temperature, fluid pressure, and a hydrophone disposed within fluid in the pipeline for detecting structural damage and fluid leaks and for picking up events that may be associated with subsequent structural damage, a pre-amplifier electrically connected to the sensor for pre-amplifying signals from the sensor, a signal processor connected to the pre-amplifier for differentiating event signals from signals of background noise, a GPS receiver communicating with the processor for providing precise times of event signals, a recorder communicating with the signal processor for recording precise times of event signals, an output connected to the recorder for downloading stored information, and a source of power connected to the signal processor and the GPS receiver for providing power thereto, and the system further comprising a collector for collecting recorded information of event times from the recorder in each unit.

23. The system in claim 22, wherein the collector further comprises a portable hard drive.

24. The system of claim 22, further comprising a central processor for connecting to the collector for downloading the event times from each recorder into the central processor and analyzing the event times from at least two units for noting and localizing structural defects.

25. The system of claim 22, wherein the sensors comprise noise-cancelling sensors.

26. The system of claim 22, wherein the signal processors comprise noise filters.

27. The system of claim 22, wherein the signal processors comprise high band pass and low band pass filters.

28. The system of claim 22, wherein the outputs comprise transmitters for transmitting signals from the signal processors containing information stored in the memories.

29. The system of claim 28, wherein the transmitters comprise transceivers for transmitting the information-containing signals in response to query signals from a collector communicating with the system.

30. A system for nondestructive testing of a prestressed concrete cylinder pipe structure, comprising plural autonomous units for positioning at spaced locations on the structure, each unit further comprising a sensor for picking up events that may be associated with subsequent structural damage, a pre-amplifier electrically connected to the sensor for pre-amplifying signals from the sensor, a signal processor connected to the pre-amplifier for differentiating even signals from signals of background noise, a GPS receiver communicating with the processor for providing precise times of event signals, a recorder communicating with the signal processor for recording precise times of event signals and the event signals, an output connected to the recorder for downloading stored information, and a source of power connected to the signal processor and the GPS receiver for providing power thereto, and the system further comprising a collector for collecting recorded information of event times and event signals from the recorder in each unit.

31. The system of claim 30, wherein each unit comprises sensors for sensing fluid velocity, fluid temperature, fluid pressure, and a hydrophone disposed within the fluid in the pipeline for detecting structural damage and fluid leaks.