Method of controlling electrode force of spot welding gun

• US 5,988,486 A
• Filed: 02/24/1998
• Issued: 11/23/1999
• Est. Priority Date: 03/11/1997
• Status: Expired due to Fees

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Oda, Kouji, Watanabe, Hisaya, Kobayashi, Nobuo, Nagasawa, Toshiaki, Bundou, Isao
• Primary Examiner(s): Ryan, Patrick
• Assistant Examiner(s): NEWSOME, CECILIA R
• Application Number:
  US09/028,459
• Time in Patent Office: 637 Days
• Field of Search: 219/86.61, 219/86.7, 219/86.33, 219/86.41, 219/86.51, 228/102, 228/7, 228/10, 228/45
• US Class Current: 228/212
• CPC Class Codes: B23K 11/255 the measured parameter being a force B23K11/253 takes precedence
• CPC Class Codes: B23K 11/311 the actuating device comprising an electric motor
• CPC Class Codes: B23K 11/315 with one electrode moving on a linear path
• CPC Class Codes: B23K 11/317 Equalizing; Balancing devices for electrode holders

Abstract

In a spot welding gun which is made up of a gun main body which is operated for equalization by a driving source, a stationary electrode tip which is immovable relative to the gun main body, and a movable electrode tip which is connected to a pressing source, both electrode tips are pressed to a workpiece with an even force, to thereby perform a high quality spot welding. The driving source is controlled such that the electrode force of the stationary electrode tip, by the driving source, to the workpiece becomes substantially zero. In this manner, there occurs no difference in the electrode forces by both the electrode tips to the workpiece.

Claims

1. A method of controlling an electrode force of a spot welding gun, said spot welding gun comprising:

a gun main body;

a stationary electrode tip which is immovable relative to said gun main body; and

a movable electrode tip which is opened and closed by a pressing source relative to said stationary electrode tip, said gun main body being movable relative to a gun support bracket by a driving source in a direction in which both said electrode tips lie opposite to each other, said method comprising the steps of;

controlling said pressing source such that said movable electrode tip is moved by said pressing source from an open position in a closing direction of approaching a workpiece to thereby bring said movable electrode tip into contact with the workpiece and, therefore, that a predetermined electrode force is obtained; and

controlling said driving source such that a difference between an electrode force of said stationary electrode tip to the workpiece and the electrode force of said movable electrode tip to the workpiece at the time of pressing the workpiece becomes substantially zero.

2. A method of controlling an electrode force of a spot welding gun according to claim 1, wherein said step of controlling said driving source further comprises the steps of:

moving said stationary electrode tip by the movement of said gun main body by means of said driving source from an open position in a closing direction of approaching the workpiece to thereby bring said stationary electrode tip into contact with the workpiece;

detecting a point of time of contact of said stationary electrode tip with the workpiece; and

holding said gun main body to a position at the point of time of said contact.

3. A method of controlling an electrode force of a spot welding gun according to claim 2, further comprising the steps of:

setting an upper limit value of a driving force of said driving source to such a value that the movement of said gun main body is restrained when said stationary electrode tip has slightly contacted the workpiece;

detecting a speed of movement of said gun main body; and

detecting a point of time at which said speed of movement becomes zero as said point of time of contact of said stationary electrode tip with the workpiece.

4. A method of controlling an electrode force of a spot welding gun according to claim 2, further comprising the steps of:

detecting a driving load of said driving source; and

detecting a point of time of increase in said driving load as said point of time of contact of said stationary electrode tip with the workpiece.

5. A method of controlling an electrode force of a spot welding gun according to any one of claims 2 through 4, further comprising the steps of:

setting a landing start position for each of said stationary electrode tip and said movable electrode tip, said landing start position being away from the workpiece by a predetermined distance;

moving said stationary electrode tip and said movable electrode tip in the closing directions from respective open positions;

after both said electrode tips have reached respective landing start positions, moving said stationary electrode tip in the closing direction at a predetermined set speed which is lower than a moving speed before it reached the landing start position; and

moving said movable electrode tip in the closing direction relative to said gun main body at a relative speed which is equal to said set speed.

6. A method of controlling an electrode force of a spot welding gun according to claim 1, wherein said step of controlling said driving source comprises:

moving said stationary electrode tip by a movement of said gun main body by means of said driving source from an open position in a closing direction of approaching the workpiece;

stopping said gun main body when said stationary electrode tip has reached a landing start position which is away from the workpiece by a predetermined distance; and

switching a driving force of said driving source to a value which is both necessary and sufficient to support a weight of said gun main body and holding said driving force to said value.

7. A method of controlling an electrode force of a spot welding gun according to claim 6, further comprising the steps of:

setting a landing start position for said movable electrode tip, said landing start position being away from the workpiece by a predetermined distance;

moving said stationary electrode tip and said movable electrode tip from said respective open positions in the closing direction; and

after both said electrode tips have reached respective landing start positions, moving said movable electrode tip in the closing direction at a predetermined set speed which is lower than a moving speed before it reached the landing start position.