Dynamo-electric machine component conveying systems and load/unload devices

• US 5,992,009 A
• Filed: 08/04/1997
• Issued: 11/30/1999
• Est. Priority Date: 09/13/1994
• Status: Expired due to Fees

• Current Assignee: Axis Usa, Inc.
• Original Assignee: Axis Usa, Inc.
• Inventors: Bonura, Walter
• Primary Examiner(s): Young, Lee
• Assistant Examiner(s): Vereene, Kevin G.
• Application Number:
  US08/905,483
• Time in Patent Office: 848 Days
• Field of Search: 29/732, 29/784, 29/786, 29/794, 29/799, 198/346.2, 198/468.2, 414/736
• US Class Current: 29/732
• CPC Class Codes: H02K 15/00 Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
• CPC Class Codes: Y10T 29/53143 Motor or generator
• CPC Class Codes: Y10T 29/5337 including assembly pallet
• CPC Class Codes: Y10T 29/53378 including converging conveyors
• CPC Class Codes: Y10T 29/53413 and primary central conveyor
• CPC Class Codes: Y10T 29/53435 including assembly pallet

Abstract

An improved conveying system in a parallel processing production line for dynamo-electric machine components having a magnetic core, the conveying system having a main conveyor extending along all of the processing machines of the production line and a load/unload device for transferring components between the main conveyor and a selected processing machine. Components to be processed are loaded directly from the main conveyor onto the load/unload device without the use of an intermediate conveyor. The load/unload device has a base platform with an alignment area at which transfer between the load/unload device and either the main conveyor or a selected processing machine occurs. Two component holders (e.g., collets) are movably mounted on the base platform for alternate positioning at the alignment area. The load/unload device alternately positions the gripping ends of the component holders adjacent the main conveyor and a selected processing machine. The central axis of the load/unload device remains fixed during movement of the load/unload device.

Claims

1. Apparatus for conveying dynamo-electric machine armatures through a production line which includes a plurality of processing machines for operating on said armatures, said apparatus comprising:

an asynchronous conveyor extending in a closed loop from an armature receiving station, past multiple subpluralities of said processing machines which subpluralities are disposed in a series along said conveyor, to an armature discharging station, said conveyor conveying said armatures on pallets, each of said subpluralities of processing machines including a coil winding mechanism for winding coils of wire on an armature and a fusing mechanism for subsequently fusing coil leads to said armature;

an armature loader for loading armatures on said pallets at said receiving station;

a stop associated with each of said subpluralities of processing machines for selectively stopping any one of said pallets adjacent the associated subplurality;

a load/unload mechanism associated with each of said subpluralities of processing machines for removing an armature from any one of said pallets stopped at said stop associated with the associated subplurality and for placing a wound and fused armature from that subplurality on the stopped one of said pallets; and

an armature unloader for unloading said wound and fused armatures from said pallets at said discharging station.

2. The apparatus defined in claim 1 wherein each of said load/unload mechanisms comprises:

two armature holders; and

a first armature holder positioning mechanism for successively positioning each of said armature holders relative to any one of said pallets stopped at said stop associated with said subplurality of processing machines associated with said load/unload mechanism so that a first of said armature holders can receive the armature from the stopped one of said pallets and so that a second of said armature holders can thereafter discharge said wound and fused armature for placement on the stopped one of said pallets.

3. The apparatus defined in claim 2 wherein each of said load/unload mechanisms further comprises:

a second armature holder positioning mechanism for alternately positioning said armature holders for exchanging armatures with the stopped one of said pallets and for exchanging armatures with the associated subplurality of processing machines.

4. The apparatus defined in claim 3 wherein in each of said load/unload mechanisms, when said second armature holder positioning mechanism positions said armature holders for exchanging said armatures with the associated subplurality of processing machines, said first armature holder positioning mechanism is operable to successively position each of said armature holders relative to said subplurality of processing machines so that said second armature holder can receive said armature from said subplurality of processing machines and so that said first armature holder can thereafter discharge another said armature to said subplurality of processing machines.

5. The apparatus defined in claim 1 further comprising:

a first rail conveyor for conveying said armatures to said receiving station so that said armature loader can load said armatures onto said pallets.

6. The apparatus defined in claim 5 further comprising:

a second rail conveyor for conveying away from said discharging station said armatures unloaded from said pallets by said armature unloader.

7. The apparatus defined in claim 1 wherein said armature loader comprises:

a sensor for detecting whether one of said pallets entering said receiving station is already carrying one of said armatures so that said armature loader does not place another one of said armatures on said pallet which is already carrying one of said armatures.

8. The apparatus defined in claim 7 wherein said sensor comprises an electric eye beam which is interrupted only if said pallet is already carrying one of said armatures.

9. The apparatus defined in claim 7 wherein said sensor comprises an electro-mechanical feeler which is deflected only if said pallet is already carrying one of said armatures.

10. The apparatus defined in claim 1 wherein said armature unloader comprises:

a sensor for detecting whether one of said pallets entering said discharging station is carrying one of said wound and fused armatures so that said armature unloader unloads only said wound and fused armatures.

11. The apparatus defined in claim 10 wherein said sensor comprises an electric eye beam which is interrupted by said coils of wire on said wound and fused armature.

12. The apparatus defined in claim 10 wherein said sensor comprises an electro-mechanical feeler which is deflected by said coils of wire on said wound and fused armature.

13. The apparatus defined in claim 1 wherein at least one of said stops comprises:

a sensor for detecting whether one of said pallets approaching said stop is carrying one of said wound and fused armatures so that said stop stops only said pallets which are not carrying said wound and fused armatures.