Suturing instrument with multiple rotatably mounted spreadable needle holders

• US 5,993,466 A
• Filed: 06/17/1997
• Issued: 11/30/1999
• Est. Priority Date: 06/17/1997
• Status: Expired due to Fees

• Current Assignee: Inbae Yoon
• Original Assignee: Inbae Yoon
• Inventors: Yoon, InBae
• Primary Examiner(s): Buiz, Michael Powell
• Assistant Examiner(s): Woo, Julian W.
• Application Number:
  US08/877,764
• Time in Patent Office: 896 Days
• Field of Search: 606/144, 606/145, 606/147, 606/148, 606/139, 606/205, 606/206
• US Class Current: 606/147
• CPC Class Codes: A61B 1/018 for receiving instruments
• CPC Class Codes: A61B 10/02 Instruments for taking cell samples or for biopsy A61B10/0038 and A61B10/0045 take precedence; needle locating or guiding means A61B17/3403; samplers for enzymology or microbiology C12M1/26; sampling or preparing biological specimens G01N33/48
• CPC Class Codes: A61B 17/04 for suturing wounds; Holders or packages for needles or suture materials suture materials A61L17/00
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/062 Needle manipulators
• CPC Class Codes: A61B 17/32 Surgical cutting instruments A61B18/042 takes precedence; suture cutters A61B17/0467; instruments for ligaturing or cutting A61B17/128; instruments for rupturing the amniotic membrane A61B17/4208; specially adapted knives for eye surgery A61F9/0133
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/0042 with special provisions for gripping
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2945 Curved jaws
• CPC Class Codes: A61B 2017/3445 used as instrument channel for multiple instruments catheters A61B2017/22072
• CPC Class Codes: A61B 2018/00208 actively driven, e.g. by a motor
• CPC Class Codes: A61B 2018/1253 monopolar
• CPC Class Codes: A61B 2018/126 bipolar
• CPC Class Codes: A61B 2018/1432 curved
• CPC Class Codes: A61B 2018/145 wherein the effectors remain parallel during closing and opening

Abstract

An instrument for suturing anatomical tissue with a suture needle includes a housing, an elongate shaft having a proximal end mounted by the housing and a distal end with a peripheral edge, a first needle holder protruding from the distal end of the elongate shaft and having a needle holding member at a distal end operable to grasp and release a suture needle, and a second needle holder protruding from the distal end of the elongate shaft and having a needle holding member at a distal end operable to grasp and release a suture needle. Distal portions of the first and second needle holders extend laterally outward at an angle from first and second longitudinal axes of the elongate shaft to positions where at least a portion of the corresponding needle holding members are spaced laterally outward of the peripheral edge of the elongate shaft. In addition, the needle holders are rotatable about the first and second longitudinal axes of the elongate shaft to cause the corresponding needle holding members to move along first and second arcuate paths. When inserting the suturing instrument through a portal in an endoscopic procedure, the first and second needle holders are preferably movable to undeployed positions where their needle holding members are spaced laterally inward of the peripheral edge of the elongate shaft. When suturing, the needle holding members can be moved from their undeployed positions to deployed positions disposed laterally outward of the peripheral edge due to the angled configuration of the distal portions of the needle holders.

Claims

1. An instrument for suturing anatomical tissue with a suture needle, said suturing instrument comprising

an elongate shaft having a proximal end and a distal end with a peripheral edge;

a handle coupled to said proximal end of said shaft;

a first arm protruding from said distal end of said elongate shaft and having a needle holding portion operable to grasp and release a suture needle; and

a second arm protruding from said distal end of said elongate shaft and having a needle holding portion operable to grasp and release a suture needle

said first arm extending laterally outward at an angle from a first longitudinal axis within said elongate shaft to a position where at least a portion of said needle holding portion of said first arm is spaced laterally outward of said peripheral edge of said elongate shaft, said first arm being rotatable about said first longitudinal axis to cause said portion of said first arm to move along a first arcuate path having a center of curvature coaxial with said first longitudinal axis.

2. An instrument as recited in claim 1 wherein said needle holding portion of said first arm is movable between an undeployed position where said needle holding portion of said first arm is spaced laterally inward of said peripheral edge of said elongate shaft and a deployed position where at least a portion of said needle holding portion of said first arm is disposed laterally outward of said peripheral edge.

3. An instrument as recited in claim 2 wherein said first arm is coupled to an elongate proximal member extending at least partly through said shaft in coaxial alignment with said first longitudinal axis.

4. An instrument as recited in claim 3 wherein said first arm is longitudinally movable relative to said elongate shaft between an axially extended position where said first arm bends outwardly in a lateral direction relative to said first longitudinal axis and an axially retracted position where said first arm is drawn inwardly toward said first longitudinal axis.

5. An instrument as recited in claim 4 wherein said needle holding portion of said first arm is proximally spaced from said distal end of said shaft in said retracted position.

6. An instrument as recited in claim 1 wherein a radius of curvature of said first arcuate path is substantially commensurate with a radius of curvature of said suture needle.

7. An instrument as recited in claim 1 wherein said second arm extends laterally outward at an angle from a second longitudinal axis within said elongate shaft to a position where at least a portion of said needle holding portion of said second arm is spaced laterally outward of said peripheral edge of said elongate shaft.

8. An instrument as recited in claim 7 wherein said second arm is rotatable about said second longitudinal axis to cause said needle holding portion of said second arm to move along a second arcuate path having a center of curvature coaxial with said second longitudinal axis.

9. An instrument as recited in claim 8 wherein a radius of curvature of said second arcuate path is substantially commensurate with a radius of curvature of said suture needle.

10. An instrument as recited in claim 8 wherein said first and second arcuate paths intersect one another.

11. An instrument as recited in claim 7 wherein said needle holding portion of said second arm is movable between an undeployed position where said needle holding portion is spaced laterally inward of said peripheral edge of said elongate shaft and a deployed position where at least a portion of said needle holding portion is disposed laterally outward of said peripheral edge.

12. An instrument as recited in claim 11 wherein said second arm is coupled to an elongate proximal member extending at least partly through said shaft in coaxial alignment with said second longitudinal axis.

13. An instrument as recited in claim 12 wherein said second arm is longitudinally movable relative to said elongate shaft between an axially extended position where said first arm bends outwardly in a lateral direction relative to said second axis of rotation and an axially retracted position where said first arm is drawn inwardly toward said second axis of rotation.

14. An instrument as recited in claim 13 wherein said needle holding portion of said second arm is proximally spaced from said distal end of said shaft in said retracted position.

15. An instrument as recited in claim 1 and further comprising an operating channel defined through said elongate shaft to provide access to an operative site from outside of a patient'"'"'s body when said elongate shaft is inserted into the body to access the operative site within the body.

16. An instrument as recited in claim 1 and further comprising a plurality of operating channels defined through said elongate shaft in laterally spaced relation to provide access to an operative site from outside of a patient'"'"'s body when said elongate shaft is inserted into the body to access the operative site within the body.

17. An instrument as recited in claim 15 wherein said operating channel extends through said handle to define a longitudinal channel along the length of said instrument, and further comprising a coupling at a proximal end of said channel.

18. An instrument as recited in claim 15 wherein said operating channel defines a longitudinal channel along the length of said instrument, and further comprising a valve disposed along said longitudinal channel to control passage of fluids and instruments therethrough.

19. An instrument as recited in claim 1 wherein an operating channel is defined through said first arm and said elongate shaft to provide access to an operative site from outside patient'"'"'s body when said elongate shaft is inserted into the body to access the operative site within the body.

20. An instrument as recited in claim 19 wherein said first arm is coupled to an elongate proximal member extending through said elongate shaft and wherein said operating channel terminates distally at an opening adjacent the junction between said elongate proximal member and said first arm.

21. An instrument as recited in claim 1 wherein each of said needle holding portions includes a pair of cooperating needle holding members.

22. An instrument as recited in claim 21 wherein at least one of said needle holding members carries a cutting member.

23. An instrument as recited in claim 21 wherein each pair of needle holding members includes a pair of pivotally opposed jaws.

24. An instrument as recited in claim 23 wherein both of said jaws move relative to one another.

25. An instrument as recited in claim 23 wherein a first of said jaws is fixed and a second of said jaws is movable relative to said first of said jaws.

26. An instrument as recited in claim 23 wherein said first arm and said second arm each include a pair of telescoping inner and outer members axially movable relative to one another, said jaws being mounted at the distal end of said inner telescoping member and being biased apart to an open position such that relative axial movement of the inner and outer telescoping members results in opening and closing of said jaws.

27. An instrument as recited in claim 21 wherein each of said needle holding portions includes a first needle holding member having a distal end in the form of a hook and a second needle holding member having a distal end movable relative to said hook to grasp and release suture needles disposed within said hook.

28. An instrument as recited in claim 27 wherein each of said hooks includes a mouth facing inwardly relative to a central longitudinal axis of said elongate shaft.

29. An instrument as recited in claim 27 wherein each of said hooks includes a mouth facing outwardly relative to a central longitudinal axis of said elongate shaft.

30. An instrument as recited in claim 21 wherein each of said needle holding portions includes a first needle holding member in the form of a tube with a lateral window formed therethrough and a second needle holding member having a distal end movable axially within said tube to grasp and release suture needles disposed within said window.

31. An instrument as recited in claim 30 wherein said windows face inwardly relative to said central longitudinal axis of said elongate shaft.

32. An instrument as recited in claim 30 wherein said windows face outwardly relative to said central longitudinal axis of said elongate shaft.

33. An instrument for suturing anatomical tissue with a suture needle, said instrument comprising

an elongate shaft having a proximal end and a distal end with a peripheral edge;

a handle coupled to said distal end of said elongate shaft;

a first needle holder having a proximal portion extending at least part way through said elongate shaft along a first longitudinal axis, a distal arm portion extending laterally outward from said proximal portion at an angle, and a needle holding portion mounted on said distal arm portion and operable to grasp and release a suture needle, said proximal portion of said first needle holder being rotatably mounted within said elongate shaft to move said needle holding portion of said first needle holder along a first arcuate path having a center of curvature coaxial with said first longitudinal axis; and

a second needle holder having a proximal portion extending at least part way through said elongate shaft along a second longitudinal axis laterally spaced from said first longitudinal axis, a distal arm portion extending laterally outward from said proximal portion at an angle, and a needle holding portion mounted on said distal arm portion and operable to grasp and release a suture needle, said proximal portion of said second needle holder being rotatably mounted within said elongate shaft to move said needle holding portion of said second needle holder along a second arcuate path having a center of curvature coaxial with said second longitudinal axis.

34. An instrument as recited in claim 33 wherein said second arcuate path has a radius of curvature causing at least a portion of said needle holding portion of said second needle holder to extend outwardly of said peripheral edge of said elongate shaft.

35. An instrument as recited in claim 34 wherein said first and second arcuate paths intersect one another.

36. An instrument as recited in claim 34 wherein said radius of curvature of said first and second arcuate paths is substantially commensurate with the radius of curvature of said suture needle.

37. An instrument as recited in claim 33 wherein said needle holding portions of said first and second needle holders are movable between undeployed positions where said needle holding portions are spaced laterally inward of said peripheral edge of said elongate shaft and deployed positions where at least a portion of each of said needle holding portions is disposed laterally outward of said peripheral edge.

38. An instrument as recited in claim 33 wherein said first and second needle holders are longitudinally movable relative to said elongate shaft between respective axially extended positions where respective distal arm portions of said first and second needle holders bend outwardly in a lateral direction relative to said first and second longitudinal axes, respectively, and respective axially retracted positions where said distal arm portions are drawn inwardly toward said first and second longitudinal axes, respectively.

39. An instrument as recited in claim 38 wherein said needle holding portions of said first and second needle holders are proximally spaced from said distal end of said elongate shaft in said respective retracted positions.

57. An instrument as recited in claim 33 wherein said first arcuate path has a radius of curvature causing at least a portion of said needle holding portion of said second needle holder to extend outwardly of said peripheral edge of said elongate shaft.

40. A method of suturing anatomical tissue using a length of suture material attached to a suture needle, said method comprising the steps of

grasping the suture needle with a needle holding portion of a driver arm protruding distally from the distal end of an elongate shaft, the driver arm extending laterally outward at an angle from a first longitudinal axis within the elongate shaft the needle holding portion;

rotating the driver arm about the first longitudinal axis to drive the suture needle through the anatomical tissue in a first direction along a first arcuate path coaxial with the first longitudinal axis;

receiving the tip of the suture needle in a needle holding portion of a catcher arm protruding distally from the end of the elongate shaft, the catcher arm extending laterally outward at an angle from a second longitudinal axis of the elongate shaft;

grasping the suture needle with the needle catcher arm;

releasing the suture needle from the needle holding portion of the driver arm; and

using the needle holding portion of the catcher arm to pull the suture needle through the anatomical tissue in the first direction along a second arcuate path.

41. A method of suturing anatomical tissue as recited in claim 40 and further comprising, prior to said step of rotating the needle driver, the step of

causing the needle holding portion of the driver arm to move laterally outward from an undeployed position spaced inwardly of the peripheral edge of the elongate shaft to a deployed position spaced outwardly of the peripheral edge of the elongate shaft.

42. A method of suturing anatomical tissue as recited in claim 40 and further comprising, prior to said step of using the catcher arm, the step of

causing the needle holding portion of the catcher arm to move laterally outward from an undeployed position spaced inwardly of the peripheral edge of the elongate shaft to a deployed position spaced outwardly of the peripheral edge of the elongate shaft.

43. A method of suturing anatomical tissue as recited in claim 40 and further comprising, prior to said step of rotating the driver arm, the step of

causing the driver arm to move distally relative to the elongate shaft from an axially retracted position within the elongate shaft to an axially extended position protruding from the distal end of the elongate shaft.

44. A method of suturing anatomical tissue as recited in claim 40 and further comprising, prior to said step of using the catcher arm, the step of

causing the catcher arm to move distally relative to the elongate shaft from an axially retracted position within the elongate shaft to an axially extended position protruding from the distal end of the elongate shaft.

45. A method of suturing anatomical tissue as recited in claim 40 wherein said step of receiving the suture needle in the needle holding portion of the catcher arm includes the step of rotating the catcher arm about the second longitudinal axis to cause the needle holding portion of the needle catcher to move arcuately in a second direction opposite the first direction.

46. A method of suturing anatomical tissue as recited in claim 40 wherein said step of using the catcher arm includes the step of rotating the catcher arm about the second longitudinal axis to pull the suture needle through the anatomical tissue in the first direction along a second arcuate path coaxial with the second longitudinal axis.

47. A method of suturing anatomical tissue as recited in claim 40 and further comprising, after releasing the suture needle from the needle holding portion of the driver arm, the steps of

rotating the driver arm in a second direction opposite the first direction to receive the tip of the suture needle held by the needle holding portion of the catcher arm;

grasping the suture needle with the needle holding portion of the driver arm;

releasing the suture needle from the needle holding portion of the catcher arm; and

rotating the driver arm in the first direction to cause the tip of the suture needle to penetrate through the anatomical tissue.

58. A method of suturing anatomical tissue as recited in claim 40 wherein the first arcuate path and the second arcuate path pass outside of a peripheral edge of the elongate shaft.

59. A method of suturing anatomical tissue as recited in claim 45 wherein said steps of rotating the driver arm and rotating the catcher arm are conducted simultaneously.

48. A method of suturing anatomical tissue using a length of suture material attached to a suture needle, said method comprising the steps of

grasping the suture needle with a needle holding portion of a driver arm protruding distally from the distal end of an elongate shaft, the driver arm extending laterally outward at an angle from a first longitudinal axis within the elongate shaft;

using the driver arm to drive the suture needle through the anatomical tissue in a first direction along a first arcuate path coaxial with the first longitudinal axis;

receiving the tip of the suture needle in a needle holding portion of a catcher arm protruding distally from the distal end of the elongate shaft, the catcher arm extending laterally outward of an angle from a second longitudinal axis within the elongate shaft;

grasping the suture needle with the needle holding portion of the catcher arm;

releasing the suture needle from the needle holding portion of the driver arm; and

rotating the catcher arm about the second longitudinal axis to pull the suture needle through the anatomical tissue in the first direction along a second arcuate path.

49. A method of suturing anatomical tissue as recited in claim 48 wherein said step of using the driver arm includes the step of rotating the elongate shaft with the driver arm as a unit about the longitudinal axis of the elongate shaft to drive the suture needle through the anatomical tissue.

50. A method of suturing anatomical tissue as recited in claim 49 wherein said step of receiving the suture needle in the needle holding portion of the catcher arm includes the steps of maintaining the driver arm in a substantially stationary position and rotating the catcher arm along an arcuate path about the longitudinal axis of the elongate shaft in the direction of the needle driver.

51. A method of suturing anatomical tissue as recited in claim 48 and further comprising, prior to said step of using the driver arm, the step of

causing the driver arm to move laterally outward from an undeployed position spaced inwardly of the peripheral edge of the elongate shaft to a deployed position spaced outwardly of the peripheral edge of the elongate shaft.

52. A method of suturing anatomical tissue as recited in claim 48 and further comprising, prior to said step of rotating the catcher arm, the step of

causing the catcher arm to move laterally outward from an undeployed position spaced inwardly of the peripheral edge of the elongate shaft to a deployed position spaced outwardly of the peripheral edge of the elongate shaft.

53. A method of suturing anatomical tissue as recited in claim 48 and further comprising, prior to said step of using the driver arm, the step of

causing the driver arm to move distally relative to the elongate shaft from an axially retracted position within the elongate shaft to an axially extended position protruding from the distal end of the elongate shaft.

54. A method of suturing anatomical tissue as recited in claim 48 and further comprising, prior to said step of rotating the arm, the step of

causing the catcher arm to move distally relative to the elongate shaft from an axially retracted position within the elongate shaft to an axially extended position protruding from the distal end of the elongate shaft.

55. A method of suturing anatomical tissue as recited in claim 48 wherein said step of receiving the suture needle in the needle holding portion of the catcher arm includes the step of rotating the catcher arm about the second longitudinal axis of the elongate shaft to cause the needle holding portion of the catcher arm to move arcuately in a second direction opposite the first direction.

56. A method of suturing anatomical tissue as recited in claim 48 and further comprising, after releasing the suture needle from the needle holding portion of the driver arm, the steps of

rotating the driver arm in a second direction opposite the first direction to receive the tip of the suture needle held by the needle catcher in the needle holding portion of the driver arm;

grasping the suture needle with the needle holding portion of the driver arm;

releasing the suture needle from the needle holding portion of the catcher arm; and

rotating the driver arm in the first direction to cause the tip of the suture needle to penetrate through the anatomical tissue.

60. A method of suturing anatomical tissue as recited in claim 48 wherein the first arcuate path and the second arcuate path pass outside of a peripheral edge of the elongate shaft.