Macroporous or microporous filtration membrane, method of preparation and use

• US 5,993,661 A
• Filed: 04/14/1997
• Issued: 11/30/1999
• Est. Priority Date: 04/14/1997
• Status: Expired due to Fees

• Current Assignee: The Research Foundation for The State University of New York (State University of New York)
• Original Assignee: The Research Foundation for The State University of New York (State University of New York)
• Inventors: Zang, Xianfang, Ruckenstein, Eli
• Primary Examiner(s): FORTUNA, ANA M
• Application Number:
  US08/834,644
• Time in Patent Office: 960 Days
• Field of Search: 210/500.29, 210/500.36, 210/500.42, 210/636, 210/500.23, 210/651, 210/490, 210/231, 264/41, 264/200
• US Class Current: 210/651
• CPC Class Codes: B01D 2239/0266 comprising biodegradable or bio-soluble polymers
• CPC Class Codes: B01D 2239/10 Filtering material manufacturing
• CPC Class Codes: B01D 2239/1216 Pore size
• CPC Class Codes: B01D 2323/30 Cross-linking
• CPC Class Codes: B01D 39/1676 of synthetic origin
• CPC Class Codes: B01D 67/003 by selective elimination of components, e.g. by leaching
• CPC Class Codes: B01D 67/00931 by introduction of specific groups after membrane formation, e.g. by grafting
• CPC Class Codes: B01D 69/06 Flat membranes
• CPC Class Codes: B01D 69/08 Hollow fibre membranes manufacture of hollow fibres D01D5/24, D01F1/08
• CPC Class Codes: B01D 71/08 Polysaccharides
• CPC Class Codes: B01D 71/381 Polyvinylalcohol
• CPC Class Codes: B01D 71/5211 Polyethylene glycol or polyethyleneoxide
• CPC Class Codes: B01D 71/74 Natural macromolecular material or derivatives thereof B01D71/08, B01D71/24 take precedence
• CPC Class Codes: C07K 1/22 Affinity chromatography or related techniques based upon selective absorption processes
• CPC Class Codes: C07K 1/34 by filtration, ultrafiltration or reverse osmosis

Abstract

This invention relates to a microporous or macroporous affinity filtration membrane wherein the matrix is composed of chitosan or chitin and the pores are made by dissolution of porogen during the preparation of the membrane. The invention also relates to a method of preparation of the membrane comprising preparing an acidic chitosan solution containing porogen, shaping the suspension into a membrane, and dissolving the porogen by immersing the membrane in an alkaline solution. To prepare chitin membranes, the chitosan membranes are acetylated. The special feature of the membrane is that the pore size can be controlled by varying the size of the porogen. The membranes are suitable for affinity purification of macromolecules.

Claims

1. A membrane selected from the group consisting of a microporous and macroporous membrane, wherein said membrane is composed of a matrix and a set or pores, wherein said matrix consists essentially of chitosan, and wherein said pores are formed by dissolution of a particulate porogen, wherein said pores are uniformly distributed and include a three-dimensional structure.

7. The membrane according to claim 1, wherein said porogen comprises silica particles.

8. The membrane according to claim 7, wherein the membrane is a macroporous membrane, and wherein said silica particles have a diameter of between about 15 μ

m to about 40 μ

m.

9. The membrane according to claim, 1 wherein chitosan has a molecular weight of between about 400,000 to about 2,000,000.

10. The membrane according to claim 1 wherein chitosan is N-acetylated.

11. A method for the preparation of a membrane according to claim 10, comprising the steps of:

a. suspending porogen particles in an acidic solution comprising chitosan

b. shaping the suspension into a membrane;

c. extracting the porogen by contacting the membrane with an aqueous alkaline solution;

d. removing the alkaline solution; and

e. converting chitosan to chitin by treating the membrane with acetic anhydride.

12. The method of claim 11, wherein said porogen comprises silica particles.

13. The method of claim 12, wherein the silica particles have a diameter of between about 15 μ

m to about 40 μ

m, wherein chitosan has a molecular weight of between about 400,000 to about 2,000,000, and wherein the porogen is extracted by heating in an alkaline solution comprising sodium hydroxide.

14. The method of claim 11, wherein the porogen is extracted by heating in the aqueous alkaline solution.

15. The method of claim 11, wherein the suspension is shaped into a flat sheet by casting on a flat surface.

16. The method of method of claim 11, wherein the suspension is shaped into hollow fibers by extruding through a spinneret.

17. The method of claim 11, wherein the suspension is shaped into beads by dropping through a nozzle.

18. The method according to claim 11, further comprising the step of treating the membrane with a plasticizer to soften the membrane, after step (e).

19. The method of claim 18, wherein the plasticizer is glycerol.

20. The method of claim 11, wherein the acidic chitosan solution further comprises a plasticizer.

21. The method of claim 20, wherein the plasticizer is glycerol.

22. The membrane according to claim 1, wherein the membrane is in the form of a flat sheet.

23. The membrane according to claim 1, wherein the membrane is in the form of a hollow tube or fiber membrane.

24. The membrane according to claim 1, wherein the membrane is in the form of a bead.

25. A method for the preparation of a membrane according to claim 1, comprising the steps of:

a. suspending porogen particles in an acidic solution comprising chitosan;

b. shaping the suspension into a membrane;

c. extracting the porogen by contacting the membrane with an aqueous alkaline solution;

d. removing the alkaline solution; and

e. treating the membrane with a cross-linker.

26. The method of claim 25, wherein said porogen comprises silica particles.

27. The method of claim 26, wherein the silica particles have a diameter of between about 15 μ

m to about 40 μ

m, wherein chitosan has a molecular weight of between about 400,000 to about 2,000,000, wherein the porogen is extracted by heating in an alkaline solution comprising sodium hydroxide, and wherein the cross-linker is epichlorohydrin.

28. The method of claim 25, wherein said cross-linker is epichlorohydrin.

29. The method of claim 25, wherein the porogen is extracted by heating in the aqueous alkaline solution.

30. The method of claim 25, wherein the suspension is shaped into a flat sheet by casting on a flat surface.

31. The method of claim 25, wherein the suspension is shaped into hollow fibers by extruding through a spinneret.

32. The method of claim 25, wherein the suspension is shaped into beads by dropping through a nozzle.

33. The method of claim 32, wherein the cross-linker is selected from the group consisting of glutaraldehyde, hexamethylene diisocyanate and ethylene glycol diglycidyl ether.

34. The method according to claim 25, further comprising the step of treating the membrane with a plasticizer to soften the membrane, after step (e).

35. The method of claim 34, wherein the plasticizer is glycerol.

36. The method of claim 25, wherein the acidic chitosan solution further comprises a plasticizer.

37. The method of claim 36, wherein the plasticizer is glycerol.

38. A method for the purification of molecules, wherein the molecules have a known affinity for the membrane according to claim 1, comprising the steps of:

a. contacting the molecules in solution with said membrane;

b. washing the membrane to remove unbound molecules; and

c. eluting bound molecules from said membrane with an acidic solution.

39. The method of claim 38, wherein the membrane is housed in a support assembly.

40. The method of claim 39, wherein the support assembly is a plate type filtration cartridge.

2. A membrane selected from the group consisting of a microporous membrane and macroporous membrane wherein said membrane is composed of a matrix and a set or pores, wherein said matrix comprises chitosan and at least one polymer selected from the group consisting of polyethylene oxide, polyvinyl alcohol, collagen and gelation, and wherein said pores are uniformly distributed and have a three dimensional structure.

3. The membrane of claim 2, wherein said polymer is polyethylene oxide.

4. The membrane of claim 2, wherein said polymer is polyvinylalcohol.

5. The membrane of claim 2, wherein said polymer is collagen.

6. The membrane of claim 2, wherein said polymer is gelatin.