Multi-frequency ultrasonic liquid level gauging system

• US 5,996,407 A
• Filed: 06/05/1997
• Issued: 12/07/1999
• Est. Priority Date: 06/14/1996
• Status: Expired due to Fees

• Current Assignee: Parker Intangibles LLC (Parker-Hannifin Corporation)
• Original Assignee: Parker-Hannifin Corporation
• Inventors: Hewitt, Martin
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): WORTH, WILLIE M
• Application Number:
  US08/869,611
• Time in Patent Office: 915 Days
• Field of Search: 073/290 V, 367/908, 340/621
• US Class Current: 73/290.00V
• CPC Class Codes: G01F 22/00 Methods or apparatus for measuring volume of fluids or fluent solid material, not otherwise provided for
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves

Abstract

A multi-frequency ultrasonic liquid level gauging system includes a storage apparatus for storing a volume of liquid and a plurality of ultrasonic transducers. Each transducer introduces a distinct ultrasonic signal into storage apparatus and receives a reflected signal back. A circuit drives and receives signals from the ultrasonic transducers. A processor calculates the liquid level at each of the locations of ultrasonic transducers based on the reflected signal received from each transducer. Transducers are connected in parallel, thereby allowing circuit to communicate to the transducers through a single conductive path. A method of measuring a liquid level in storage apparatus includes emitting a single drive signal to a plurality of ultrasonic signal sources, wherein each source is operable to transmit ultrasonic signals having unique frequencies. The ultrasonic signals are transmitted through liquid and each is reflected at the liquid surface. The reflected signals also have unique frequencies and are communicated to processor. The reflected signals are distinguished and the depth of the liquid level at various storage apparatus locations is calculated from each of the distinguished reflected signals. The depth of liquid is a function of the propagation time of each signal through the liquid.

Claims

1. An ultrasonic liquid level gauging system, comprising:

a storage apparatus for storing a volume of liquid and a volume of gas above the liquid;

a plurality of ultrasonic transducers connected in parallel, each transducer located for introducing a distinct ultrasonic signal at a distinct frequency relative to the other transducers into the liquid of the storage apparatus and receiving a reflected signal from the liquid-gas interface;

a circuit for driving the ultrasonic transducers and receiving reflected signals from the transducers through a single transmission path; and

a processor in communication with the circuit which calculates the liquid level at each of the locations of the ultrasonic transducers based on the reflected signal received from each transducer by the circuit.

2. The system of claim 1, wherein the plurality of transducers communicate with the circuit over a shared wiring configuration.

3. The system of claim 1, wherein the transducers are each individually located toward the bottom of respective stillwells, with each transducer configured to direct the ultrasonic signal upwardly toward the liquid-gas interface within a respective stillwell.

4. The system of claim 3, further including a calibrator located within each stillwell.

8. The system of claim 1, wherein the circuit for driving the ultrasonic transducers drives the plurality of transducers separately.

17. The system of claim 1, wherein each transducer is disposed at the bottom of the storage apparatus, and introduces a distinct ultrasonic signal into the liquid upwardly toward the gas from the bottom of the storage apparatus, and receives a reflected signal from the liquid-gas interface.

19. The system of claim 1, wherein the circuit for driving the ultrasonic transducers and for receiving signals from the transducers comprises:

(i) a drive circuit operable to drive the transducers separately with separate drive signals; and

(ii) a filter network, wherein the filter network is operable to distinguish the reflected signals from one another for subsequent calculation of liquid level at each of the locations of the transducers.

5. An ultrasonic liquid level gauging system, comprising:

a storage apparatus for storing a volume of liquid and a volume of gas above the liquid;

a plurality of ultrasonic transducers connected in parallel, each transducer located for introducing a distinct ultrasonic signal at a distinct frequency into the liquid of the storage apparatus and receiving a reflected signal from the liquid-gas interface;

a circuit for driving the ultrasonic transducers and receiving reflected signals from the transducers through a single transmission path, the circuit for driving the ultrasonic transducers and for receiving signals from the transducers comprising;

(i) a drive circuit operable to drive the transducers collectively with a single drive signal; and

(ii) a filter network, wherein the filter network is operable to distinguish the reflected signals from one another for subsequent calculation of liquid level at each of the locations of the transducers; and

a processor in communication with the circuit which calculates the liquid level at each of the locations of the ultrasonic transducers based on the reflected signal received from each transducer by the circuit.

6. The system of claim 5, wherein the filter network comprises a plurality of bandpass filters, wherein each of the bandpass filters distinguishes one of the reflected ultrasonic signals of a particular frequency.

7. An ultrasonic liquid level gauging system, comprising:

a storage apparatus for storing a volume of liquid and a volume of gas above the liquid;

a plurality of ultrasonic transducers connected in parallel, each transducer located for introducing a distinct ultrasonic signal at a distinct frequency into the liquid of the storage apparatus and receiving a reflected signal from the liquid-gas interface;

a circuit for driving the ultrasonic transducers and receiving reflected signals from the transducers through a single transmission path, the circuit for driving the ultrasonic transducers driving the transducers collectively; and

a processor in communication with the circuit which calculates the liquid level at each of the locations of the ultrasonic transducers based on the reflected signal received from each transducer by the circuit.

9. A method of measuring a liquid level in a storage apparatus having a volume of liquid and a volume of gas above the liquid, comprising the steps of:

transmitting a drive signal to a plurality of ultrasonic signal sources, wherein each of the plurality of sources is operable to transmit ultrasonic signals having unique frequencies relative to the other sources;

transmitting a plurality of ultrasonic signals at such unique frequencies from the sources through the liquid toward the gas, wherein each signal may be reflected in the liquid at the liquid-gas interface, thereby creating a plurality of reflected signals, wherein each reflected signal has a unique frequency corresponding to its respective source;

communicating the reflected signals to a processor;

distinguishing each of the plurality of reflected signals; and

calculating the depth of the liquid level at various storage apparatus locations from each of the distinguished reflected signals, wherein the depth of the liquid is a function of the propagation time of each signal through the liquid.

11. The method of claim 9, wherein the step of calculating comprises the steps of:

characterizing the type of liquid through which the ultrasonic signals are propagating;

identifying thermal effects upon the rate of propagation of sound throughout the volume of the liquid;

measuring the time duration for each of the plurality of ultrasonic signals to transmit and reflect through the liquid; and

calculating the depth of the fluid at each point as a function of the type of liquid, temperature of the liquid and propagation time through the liquid.

20. The method as in claim 9, wherein the step of transmitting the drive signal comprises transmitting the drive signal across a single transmission path to collectively drive the plurality of ultrasonic signal sources.

21. The method of claim 9, wherein the step of transmitting the drive signal comprises transmitting separate drive signals across a single transmission path to separately drive the plurality of ultrasonic signal sources.

10. A method of measuring a liquid level in a storage apparatus having a volume of liquid and a volume of gas above the liquid, comprising the steps of:

transmitting a drive signal to a plurality of ultrasonic signal sources, wherein each of the plurality of sources is operable to transmit ultrasonic signals having unique frequencies;

transmitting a plurality of ultrasonic signals from the sources through the liquid toward the gas, wherein each signal may be reflected in the liquid at the liquid-gas interface, thereby creating a plurality of reflected signals, wherein each reflected signal has a unique frequency corresponding to its respective source;

communicating the reflected signals to a processor;

distinguishing each of the plurality of reflected signals, the step of distinguishing comprising the steps of;

transmitting the reflected signals through a filter network, wherein the filter network has a plurality of channels;

selectively eliminating reflected signals in each channel that have frequencies outside a preselected frequency band, thereby allowing filtration of each reflected signal corresponding to a respective ultrasonic signal transmission from the plurality of reflected signals; and

transmitting the filtered signals to the processor; and

calculating the depth of the liquid level at various storage apparatus locations from each of the distinguished reflected signals, wherein the depth of the liquid is a function of the propagation time of each signal through the liquid.

12. An ultrasonic gauging system for determining a liquid level in a storage apparatus, with a volume of air being provided above the liquid in the storage apparatus, the gauging system comprising:

a plurality of ultrasonic transducers connected in parallel and disposed at predetermined locations around the storage apparatus, each transducer introducing a distinct ultrasonic signal at a distinct frequency relative to the other transducers at the bottom of the storage apparatus upwardly into the liquid in the storage apparatus toward the volume of air, and receiving a reflected signal from the liquid-air interface;

a circuit for driving the ultrasonic transducers and receiving reflected signals from the transducers through a single transmission path; and

a processor in communication with the circuit which calculates the liquid level at each of the locations of the ultrasonic transducers based on the reflected signal received by the circuit from each transducer.

22. The system of claim 12, wherein the circuit for driving the ultrasonic transducers drives the plurality of transducers collectively.

23. The system as in claim 12, wherein the circuit for driving the ultrasonic transducers and for receiving signals from the transducers comprises:

(i) a drive circuit operable to drive the transducers with at least one drive signal; and

(ii) a filter network, wherein the filter network is operable to distinguish the reflected signals from one another for subsequent calculation of liquid level at each of the locations of the transducers.

13. An ultrasonic gauging system for determining a liquid level in a storage apparatus, with a volume of air being provided above the liquid in the storage apparatus, the gauging system comprising:

a plurality of ultrasonic transducers connected in parallel and disposed at predetermined locations around the storage apparatus, each transducer introducing a distinct ultrasonic signal at a distinct frequency with respect to the other transducers at the bottom of the storage apparatus upwardly into the liquid in the storage apparatus toward the volume of air, and receiving a reflected signal from the liquid-air interface;

a circuit for driving the ultrasonic transducers and receiving reflected signals from the transducers through a single transmission path, the circuit for driving the ultrasonic transducers and for receiving signals from the transducers comprising;

(i) a drive circuit operable to drive the transducers collectively with a single drive signal; and

(ii) a filter network, wherein the filter network is operable to distinguish the reflected signals from one another for subsequent calculation of liquid level at each of the locations of the transducers; and

a processor in communication with the circuit which calculates the liquid level at each of the locations of the ultrasonic transducers based on the reflected signal received by the circuit from each transducer.

14. An ultrasonic gauging system for determining a liquid level in a storage apparatus, with a volume of air being provided above the liquid in the storage apparatus, the gauging system comprising:

a plurality of ultrasonic transducers connected in parallel and disposed at predetermined locations around the storage apparatus, each transducer introducing a distinct ultrasonic signal at a distinct frequency with respect to the other transducers at the bottom of the storage apparatus upwardly into the liquid in the storage apparatus toward the volume of air, and receiving a reflected signal from the liquid-air interface;

a circuit for driving the ultrasonic transducers and receiving reflected signals from the transducers through a single transmission path, the circuit for driving the ultrasonic transducers and for receiving signals from the transducers comprising;

(i) a drive circuit operable to drive the transducers separately with a separate drive signals; and

(ii) a filter network, wherein the filter network is operable to distinguish the reflected signals from one another for subsequent calculation of liquid level at each of the locations of the transducers; and

a processor in communication with the circuit which calculates the liquid level at each of the locations of the ultrasonic transducers based on the reflected signal received by the circuit from each transducer.

15. An ultrasonic gauging system for determining a liquid level in a storage apparatus with a volume of gas being provided directly above the liquid in the storage apparatus, the gauging system, comprising:

a plurality of ultrasonic transmitting and receiving means connected in parallel and disposed at predetermined locations around the storage apparatus for introducing distinct ultrasonic signals at different frequencies relative to one another into the liquid in the storage apparatus and receiving a reflected signal from the liquid-gas interface;

a circuit for driving the transmitting and receiving means and receiving reflected signals from the transmitting and receiving means through a single transmission path; and

processor means in communication with the circuit for calculating the liquid level at each of the locations of the transmitting and receiving means based on the reflected signal received by the circuit from each transmitting and receiving means.

16. The system as in claim 15, further including a plurality of probes located within the storage apparatus, each of said probes including a single ultrasonic transmitting and receiving means.

18. The system as in claim 15, wherein each ultrasonic transmitting and receiving means is disposed at the bottom of the storage apparatus, and introduces a distinct ultrasonic signal into the liquid upwardly toward the gas from the bottom of the storage apparatus, and receives a reflected signal from the liquid-gas interface.

24. The system as in claim 15, wherein the circuit comprises:

(i) a drive circuit operable to drive the transmitting and receiving means collectively with a single drive signal; and

(ii) a filter network, wherein the filter network is operable to distinguish the reflected signals from one another for subsequent calculation of liquid level at each of the locations of the transmitting and receiving means.

25. The system as in claim 15, wherein the circuit drives the plurality of transmitting and receiving means collectively.

26. The system as in claim 15, wherein the circuit comprises:

(i) a drive circuit operable to drive the plurality of transmitting and receiving means separately with separate drive signals; and

(ii) a filter network, wherein the filter network is operable to distinguish the reflected signals from one another for subsequent calculation of liquid level at each of the locations of the transmitting and receiving means.

27. The system as in claim 15, wherein the circuit comprises:

(i) a drive circuit operable to drive the transmitting and receiving means with at least one drive signal; and

(ii) a filter network, wherein the filter network is operable to distinguish the reflected signals from one another for subsequent calculation of liquid level at each of the locations of the transmitting and receiving means.