Compact high-intensity UVA inspection lamp

• US 5,997,154 A
• Filed: 07/07/1997
• Issued: 12/07/1999
• Est. Priority Date: 06/28/1995
• Status: Expired due to Fees

• Current Assignee: Spectronics Corporation
• Original Assignee: Spectronics Corporation
• Inventors: Garcia, Gustavo, Regan, Richard, Cooper, B. William
• Primary Examiner(s): HUSAR, STEPHEN F
• Application Number:
  US08/888,724
• Time in Patent Office: 883 Days
• Field of Search: 362/109, 362/202, 362/205, 362/208, 362/293, 362/294, 362/399, 362/284, 362/263, 362/264, 362/343, 362/345
• US Class Current: 362/293
• CPC Class Codes: F21L 14/02 capable of hand-held use, e.g. inspection lamps
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 17/101 permanently, e.g. welding, gluing or riveting
• CPC Class Codes: F21V 21/406 for portable lighting devices
• CPC Class Codes: F21V 29/15 Thermal insulation
• CPC Class Codes: F21V 29/74 with fins or blades
• CPC Class Codes: F21V 29/85 characterised by the material liquid coolants F21V29/56
• CPC Class Codes: F21V 29/89 Metals
• CPC Class Codes: F21V 9/06 for filtering out ultraviolet radiation
• CPC Class Codes: G01N 21/8806 Specially adapted optical and illumination features
• CPC Class Codes: G02B 6/0006 Coupling light into the fibre in general G02B6/4298
• CPC Class Codes: G02B 6/0008 the light being emitted at the end of the fibre

Abstract

A compact hand-held high intensity ultraviolet inspection lamp having a straight handle aligned with beam direction includes a high-intensity light bulb enclosed within a bulb housing, a light-emitting aperture at the end of the bulb housing away from the handle, and an ultraviolet light filter in alignment with the aperture to absorb substantially all light emitted from the bulb at frequencies outside of the ultraviolet spectrum and to transmit the unabsorbed ultraviolet light. Three embodiments of such lamp are disclosed herein.

Claims

1. A hand-held high-intensity ultraviolet inspection lamp comprising:

a) a substantially-straight handle having two ends, a grip area, and a longitudinal axis;

b) a bulb housing comprising an enclosed chamber attached to one end of the handle, the bulb housing also having a longitudinal axis, the handle and the bulb housing being in a fixed in-line attachment such that the axis of the housing is substantially aligned with the axis of the handle, and the bulb housing comprising a conic section dish made of a plastic material;

c) a high-intensity light bulb within the bulb housing;

d) an aperture in the bulb housing located along the longitudinal axis of the housing at the end of the housing opposite the handle;

e) a focusing reflector inside the bulb housing;

f) an ultraviolet light filter positioned to block the emission of visible light from the lamp;

g) the handle having internally mounted an electrical socket adapted to receive the light bulb such that the bulb extends into the bulb housing substantially at the focus of the reflector; and

h) means for isolating heat generated by the bulb and filter from conduction to the grip area of the handle.

2. A lamp as in claim 1, further comprising the handle being made of a low heat conductive material and having a heat barrier wall between the socket and the grip area.

3. A lamp as in claim 1, further comprising the handle being made of a low heat conductive material and having a closed hollow insulating chamberbetween the socket and the grip area.

4. A lamp as in claim 3, further comprising the insulating chamber being formed by and between an interior wall on which the socket is mounted and a heat barrier wall ahead of the grip area.

5. A lamp as in claim 3, wherein the handle is formed from two essentially identical, hemispherical-split cylindrical sub-assemblies, which are bonded together after assembly of internal parts.

6. A lamp as in claim 4, wherein the handle is formed from two essentially identical, hemispherical-split cylindrical sub-assemblies, which are bonded together after assembly of internal parts.

7. A lamp as in claim 1, further comprising an elastomeric filter holder being attached to the housing and surrounding the aperture, the ultraviolet light filter being recessed in the holder.

8. A lamp as in claim 1, further comprising means for protecting the ultraviolet filter from hot spots.

9. A lamp as in claim 1, further comprising a scattering reflector disk mounted between the light bulb and the center of the ultraviolet filter.

10. A lamp as in claim 2, further comprising means for protecting the ultraviolet filter from hot spots.

11. A lamp as in claim 2, further comprising a scattering reflector disk mounted between the light bulb and the center of the ultraviolet filter.

12. A lamp as in claim 3, further comprising means for protecting the ultraviolet filter from hot spots.

13. A lamp as in claim 3, further comprising a scattering reflector disk mounted between the light bulb and the center of the ultraviolet filter.

14. A lamp as in claim 2, further comprising a transmission line connecting the bulb to an electrical power source, the handle being adapted to receive the transmission line at the handle end opposite the end on which the bulb is mounted.

15. A lamp as in claim 3, further comprising a transmission line connecting the bulb to an electrical power source, the handle being adapted to receive the transmission line at the handle end opposite the end on which the bulb is mounted.

16. A lamp as in claim 4, further comprising a transmission line connecting the bulb to an electrical power source, the handle being adapted to receive the transmission line at the handle end opposite the end on which the bulb is mounted.

17. A lamp as in claim 5, further comprising a transmission line connecting the bulb to an electrical power source, the handle being adapted to receive the transmission line at the handle end opposite the end on which the bulb is mounted.

18. A lamp as in claim 14, further comprising a momentary on/off switch in the handle.

19. A lamp as in claim 15, further comprising a momentary on/off switch in the handle.

20. A lamp as in claim 17, further comprising a momentary on/off switch in the handle.

21. A lamp as in claim 18, further comprising a momentary on/off switch in the handle.

22. A hand-held high-intensity ultraviolet inspection lamp comprising:

a) a substantially-straight handle having two ends, a grip area, and a longitudinal axis;

b) a bulb housing comprising an enclosed chamber proximate to one end of the handle, the bulb housing also having a longitudinal axis, and the handle and the bulb housing being in-line such that the axis of the housing is substantially aligned with the axis of the handle;

c) a high-intensity light bulb within the bulb housing;

d) an aperture in the bulb housing located along the longitudinal axis of the housing at the end of the housing opposite the handle;

e) a focusing reflector inside the bulb housing, the focusing reflector separate from the bulb housing; and

f) an ultraviolet light filter positioned to block the emission of visible light from the lamp.

23. A lamp as in claim 22, wherein the focusing reflector selectively reflects ultraviolet light towards the aperture.

24. A lamp as in claim 23, further comprising an insulating sleeve over the grip area.

25. A lamp as in claim 22, wherein the focusing reflector is a UV dichroic reflector mirror.