Coating roller and coating apparatus

• US 5,997,205 A
• Filed: 03/25/1998
• Issued: 12/07/1999
• Est. Priority Date: 03/26/1997
• Status: Expired due to Fees

• Current Assignee: Takanori Koide
• Original Assignee: Takanori Koide
• Inventors: Koide, Takanori
• Primary Examiner(s): Recla, Henry J.
• Assistant Examiner(s): Prunner, Kathleen J.
• Application Number:
  US09/047,435
• Time in Patent Office: 622 Days
• Field of Search: 401/197, 401/188 R, 401/187, 401/146, 401/147, 401/204, 401/203, 401/205, 401/220, 401/219, 401/208, 401/290, 141/367, 15/230.11, 239/587.1, 239/600, 403/109.3, 403/116, 403/327, 403/349, 403/348, 403/325, 285/360, 285/361, 285/376, 285/396, 285/401, 285/402
• US Class Current: 401/147
• CPC Class Codes: B05C 17/0308 the liquid being supplied to the inside of the coating roller
• CPC Class Codes: B05C 17/0333 with pump
• CPC Class Codes: F04B 2201/1201 Rotational speed of the axis
• CPC Class Codes: F04B 23/023 only the pump-part being immersed, the driving-part being outside the reservoir
• CPC Class Codes: F04B 49/06 Control using electricity regulating by means of floats actuating electric switches F04B49/04
• CPC Class Codes: F04B 53/20 Filtering
• CPC Class Codes: Y10T 403/7007 Bayonet joint

Abstract

In order to supply a coating to a roller, a coating supplying groove is provided along only one side of a core which is connected to an end of a support so as to act as a shaft of a roller. A coating reservoir between the roller and the core is located to one side of the core. To permit engagement and disengagement between the support and the core, an elastic member is mounted within a coating flowing hole of the core, while an inserting groove and a stopping groove are provided in the inner peripheral surface of the coating flowing hole of the core. To automatically stop and start the supply of coating to the coating roller, and to adjust the flow rate, the number of revolutions of the roller are detected and used to actuate the coating feed mechanism to supply coating at a flow rate corresponding to the number of revolutions and or direction of rotation of the roller.

Claims

1. coating apparatus comprising:

a coating roller rotatably supported at one end by a support which forms part of a holder,

a coating supplying apparatus having;

a coating feed mechanism for discharging a coating material from a coating tank,

a control apparatus for controlling operation of the coating feed mechanism, and

a hose for connecting the coating roller and the coating supplying apparatus,

wherein said control apparatus detects a number of revolutions of the roller and actuates the coating feed mechanism according to the number of revolutions detected so that coating material is supplied to the roller at a coating flow rate corresponding to the number of revolutions of the roller, and further wherein the rotational direction of the roller is discriminated so that when the roller rotates in a predetermined direction, the coating feed mechanism is not actuated and the coating material is not supplied to the roller.

2. The coating apparatus according to claim 1, wherein the position of the support is also discriminated so that when the roller is rotated in a predetermined direction and the support is in a predetermined position, the coating feed mechanism is not actuated and the coating is not supplied to the roller.

3. The coating apparatus according to claim 1, wherein the coating roller comprises:

a core as a shaft of the roller, said core being connected and fixed to the an end of the support,

a coating supplying groove extending axially along one side of the core,

an axially extending coating flowing hole provided in a proximal end of the core,

a connecting and fixing portion is formed in a proximal end of the coating flowing hole, and

a coating outflow port communicated with the coating supplying groove, said coating outflow port being provided in one of an intermediate portion and an extreme end of the coating flowing hole.

4. The coating apparatus according to claim 3, further comprising an adjusting plate which is provided with a plurality of axially spaced pores and which is disposed within the coating supplying groove.

5. The coating apparatus according to claim 1, wherein the coating roller comprises:

a core detachably connected and fixed to an end of the support to constitute a shaft of the roller,

an elastic member mounted within the core,

a stopping projection formed on a roller support portion of the support,

an axially extending coating supplying groove formed along one side of the outer peripheral portion of the core,

an axial coating flowing hole provided in a proximal end of the core,

an inserting groove capable of engaging and guiding the stopping projection provided in a proximal end of the coating flowing hole,

a stopping groove provided at an inner end of the inserting groove, and

a coating outflow port communicated with the coating supply groove provided in one of an intermediate portion and an extreme end of the coating flowing hole, and

wherein when the stopping projection of the support arrives at the stopping groove after passing through the inserting groove, the stopping projection is elastically engaged with the stopping groove by repulsion produced by the elastic member.

6. The coating apparatus according to claim 5, wherein the core is connected and fixed to the end of the support so that the coating supplying groove faces a surface which is being coated.

7. A coating roller comprising:

a support formed with a stopping projection on a roller supporting portion thereof,

a core detachably connected to an end of the support to constitute a shaft of the roller, said roller being disposed on said core;

said core comprising;

a core body having;

a coating supplying groove formed axially along one side of said core body,

an axially extending coating flowing hole formed in a surface of said core body which is proximal said support, and

a coating outflow port which is communicated with the coating supplying groove and which is provided in one of a middle portion and a downstream end of the coating flowing hole,

a fitting body inserted in the coating hole having an inserting groove capable of engaging and guiding the stopping projection at the support, said inserting groove being provided in the inner surface and, a stopping groove which is provided at the inner end of the inserting groove,

a spring mounted within the coating flowing hole, so that when the stopping projection of the support arrives at the stopping groove after passing through the inserting groove, the stopping projection is elastically engaged with the stopping groove under the influence of repulsion produced by the spring,

an adjusting plate provided with a plurality of axially spaced pores, said adjusting plate being disposed within said coating supplying groove,

wherein said core further comprises a closing body, the closing body having an inner surface in which stopping groove portions are formed, wherein said core body has an end on which stopping projections are formed, and wherein the adjusting plate is held between said core body and said closing body when the stopping projections of said core body are stopped at the stopping groove portions of said closing body.