Bulk filter capacitor discharge in a switching power supply

• US 5,999,429 A
• Filed: 12/19/1997
• Issued: 12/07/1999
• Est. Priority Date: 12/19/1997
• Status: Expired due to Term

• Current Assignee: Dell USA LP (Dell Technologies Inc.)
• Original Assignee: Dell USA LP (Dell Technologies Inc.)
• Inventors: Brown, Alan E.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Vu, Bao Q.
• Application Number:
  US08/995,242
• Time in Patent Office: 718 Days
• Field of Search: 307/46, 307/48, 307/64, 307/66, 363/34, 363/37, 363/89, 363/44, 363/55, 363/56
• US Class Current: 363/89
• CPC Class Codes: H02H 9/001 limiting speed of change of electric quantities, e.g. soft switching on or off progressive control of electronic switches for eliminating interferences H03K17/16
• CPC Class Codes: H02M 3/28 using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac

Abstract

A discharge control circuit for a power supply switching converter that, in response to a cessation of current from an AC power source, makes conductive a main switching element of the switching converter to discharge the bulk filter capacitor through the main switching element to a charge level that meets safety standards. The discharge control unit includes a current limiting circuit for limiting the discharge current through the main switching element in which the rate of rise of the discharge current is controlled with the use of an RC circuit. The discharge control unit also includes a state machine that activates the current limiting circuit in response to a cessation of the modulation mode of the switching converter. The discharge control circuit also includes a reset circuit for placing the state machine in a known state during the startup of the switching converter.

Claims

1. A power supply supplying power at a regulated DC voltage, comprising:

an input for receiving current supplied from a power source;

a bulk filter capacitor;

a switching converter coupled to the bulk filter capacitor, the switching converter providing at an output thereof, current at a regulated DC voltage level, the switching converter including;

a main switching element electrically coupled to the bulk filter capacitor, wherein during a modulation mode of the switching converter, the main switching element is made conductive and non conductive in accordance with a duty cycle to control the DC voltage level of the output;

a discharge control circuit which in response to a cessation of current supplied from the power source to the input, makes the main switching element conductive at least until the bulk filter capacitor has discharged through the main switching element to a first charge level.

2. The power supply of claim 1 wherein the main switching element is coupled to the bulk filter capacitor via an inductive element, wherein the bulk filter capacitor is connected to one end of the inductive element and the main switching element is connected to another end of the inductive element.

3. The power supply of claim 2 wherein the inductive element is an inductor.

4. The power supply of claim 2 wherein the inductive element is a primary winding of an isolation transformer.

5. The power supply of claim 1 wherein the switching element is a transistor.

6. The power supply of claim 1 wherein the switching element is a MOSFET.

7. The power supply of claim 1 wherein the first charge level is less than 2 volts DC.

8. The power supply of claim 1 further comprising:

a pulse generator circuit providing a pulse signal having the duty cycle to a control input of the switching element to make the switching element conductive and non conductive in accordance with the duty cycle during the modulation mode of the switching converter;

wherein the discharge control circuit provides a discharge signal to the control input of the switching element after cessation of the modulation mode to make the switching element conductive to discharge the bulk filter capacitor to at least the first charge level.

9. The power supply of claim 8 wherein the pulse generator circuit and he discharge control circuit are implemented on an integrated circuit chip.

10. The power supply of claim 1 wherein the main switching element is a transistor that is conductive in a linear range and in a non linear range, wherein when the transistor is made conductive during the on portion of the duty cycle during the modulation mode, the transistor is conductive substantially in the nonlinear range, were in the transistor is conductive in the linear range when the discharge control circuit makes the transistor conductive to discharge the bulk filter capacitor.

11. The power supply of claim 1 wherein the discharge control circuit includes a current limiting circuit limiting the discharge current through the main switching element during the discharging of the bulk filter capacitor.

12. The power supply of claim 11 wherein the current limiting circuit includes a resistor capacitor (RC) circuit to control the rate that the main switching element is made conductive to discharge the bulk filter capacitor in response to the cessation of current supplied from the power source.

13. The power supply of claim 1 wherein the discharge control circuit includes a state machine circuit to provide a signal to initiate the making of the main switching element conductive in response to the cessation of the modulation mode.

14. The power supply of claim 13 wherein the discharge control circuit includes a reset circuit for resetting the state machine circuit in response to the initial supplying of current to the input from the power source.

15. The power supply of claim 1 further comprising:

a rectifier having an input electrically coupled to the input of the power supply and having an output electrically coupled to the bulk filter capacitor;

wherein the power source is an AC power source.

16. The power supply of claim 1 wherein the switching converter includes a node, wherein the voltage level of the node falling below a trip level is indicative of the cessation of current supplied from the power source, wherein in response to the voltage level of the node falling below the trip level, the discharge control circuit makes the main switching element conductive at least until the bulk filter capacitor has discharged through the main switching element to the first charge level.

17. A computer system comprising:

a system processor;

a power supply, the power supply supplying current to the computer system including the system processor at a regulated DC voltage, the power supply including;

an input for receiving current supplied from a power source;

a bulk filter capacitor;

a first switching converter electrically coupled to the bulk filter capacitor, the first switching converter providing at an output, current at a regulated DC voltage level, the first switching converter including;

a main switching element electrically coupled to the bulk filter capacitor, wherein during a modulation mode of the first switching converter, the main switching element is made conductive and non conductive in accordance with a duty cycle to control the DC voltage level of the output;

a discharge control circuit, which in response to a cessation of current supplied from the power source to the input, makes the switching element conductive at least until the bulk filter capacitor has discharged through the main switching element to a first charge level.

18. The computer system of claim 17, wherein the power supply further includes:

a second switching converter coupled to the bulk filter capacitor, the second switching converter providing at an output, current at a regulated DC voltage, the second switching converter including;

a switching element, wherein during a modulation mode of the second switching converter, the switching element being made conductive and non conductive in accordance with a duty cycle to control the DC voltage level of the output of the second converter.

19. The computer system of claim 18, further comprising:

a power supply controller providing a power state control signal to enable and disable the second switching converter.

20. The computer system of claim 18 wherein:

the power supply operates in a first state and in a second state;

in the first state, both the first switching converter and the second switching converter are enabled;

in the second state, the first switching converter is enabled and the second switching converter is disabled.

21. The power supply of claim 17 wherein the main switching element is coupled to the bulk filter capacitor via an inductive element, wherein the bulk filter capacitor is connected to one end of the inductive element and the main switching element is connected to another end of the inductive element.

22. The power supply of claim 21 wherein the inductive element is an inductor.

23. The power supply of claim 21 wherein the inductive element is a primary winding of an isolation transformer.

24. The power supply of claim 17 wherein the switching element is a transistor.

25. The power supply of claim 17 wherein the switching element is a MOSFET.

26. The power supply of claim 17 wherein the first charge level is below 2 VDC volts.

27. The power supply of claim 17 further comprising:

a pulse generator circuit providing a pulse signal having the duty cycle to a control input of the switching element to make the switching element conductive and non-conductive in accordance with the duty cycle during the modulation mode;

wherein the discharge control circuit provides a discharge signal to the control input of the switching element after a cessation of the modulation mode to make the switching element conductive to discharge the bulk filter capacitor to at least the first charge level.

28. The power supply of claim 27 wherein the pulse generator circuit and the discharge control circuit are implemented in an integrated circuit.

29. The power supply of claim 17 wherein the discharge control circuit includes a current limiting circuit, the current limiting circuit limiting the discharge current through the main switching element during the discharging of the bulk filter capacitor.

30. The power supply of claim 29 wherein the discharge control circuit includes a state machine circuit to provides a signal to initiate the making of the main switching element conductive in response to the cessation of the modulation mode.

31. The power supply of claim 30 wherein the discharge control circuit includes a reset circuit for resetting the state machine circuit in response to the initial supplying of current to the input from the power source.

32. The computer system of claim 17 further comprising:

a pulse generator circuit, when activated, providing a pulse signal having the duty cycle to a control input of the switching element to make the switching element conductive and non conductive in accordance with the duty cycle during the modulation mode;

a pulse generator activation circuit having an input for monitoring a voltage level indicative of the input of the power supply receiving current supplied from the first power source, wherein the first voltage level rises above a first trip level in response to the power source supplying current to the input, wherein the first voltage level falls below a second trip level in response to the cessation of current supplied from the power source;

wherein the pulse generator activation circuit activates the pulse generator circuit in response to the first voltage level rising above the first trip point;

wherein the pulse generator activation circuit activates the discharge control circuit to discharge the bulk filter capacitor in response to the first voltage level falling below the second trip level.

33. A method for discharging a bulk filter capacitor in a DC power supply comprising:

supplying current from a power source to an input of the power supply;

charging a bulk filter capacitor in the power supply;

making a main switching element electrically coupled to the capacitor conductive and non conductive in accordance with a duty cycle to provide current at a regulated DC voltage level at an output of the power supply;

terminating the supply of current from the power source to the input;

in response to the termination of the supply of current, making conductive the main switching element to discharge the bulk filter capacitor to at least a first charge level.

34. The method of claim 33 further comprising:

monitoring a first voltage level indicative of the supply of current from the power source, wherein the first voltage level rises above a first trip level in response to the power source supplying current to the input, wherein the first voltage level falls below a second trip level in response to the termination of the supply of current from the power source;

initiating the making conductive and non conductive the main switching element in response to the first voltage level rising above the first trip point;

initiating the making conductive the main switching element to discharge the bulk filter capacitor in response to the first voltage level falling below the second trip level.

35. The method of claim 33 further comprising:

controlling with a resistor capacitor (RC) circuit, the rate that the main switching element is made conductive to discharge the bulk filter capacitor.

36. A power supply supplying power at a regulated DC voltage, comprising:

an input for receiving current supplied from a first power source;

a bulk filter capacitor;

a switching converter coupled to the bulk filter capacitor, the switching converter providing at an output, current at a regulated DC voltage level, the switching converter including;

a main switching element electrically coupled to the bulk filter capacitor, the main switching element being made conductive and non conductive in accordance with a duty cycle to control the DC voltage level of the output during a modulation mode;

means operative, in response to a cessation of current supplied from the power source to the input, for making the main switching element conductive at least until the bulk filter capacitor has discharged through the main switching element to a first charge level.

37. A converter control circuit comprising:

a pulse generator circuit, which when activated, provides a pulse signal having a duty cycle to make a switching element of a switching power supply converter conductive and non-conductive in accordance with the duty cycle to control the DC voltage level of an output of a switching power supply;

a discharge control circuit, which when activated, provides a discharge signal to make the switching element conductive at least until a bulk filter capacitor of the power supply has discharged through the main switching element to a first charge level;

a pulse generator activation circuit, wherein the pulse generator activation circuit activates the pulse generator circuit and wherein the pulse generator activation circuit activates the discharge control circuit in response to a cessation of current supplied from a power source to an input of the power supply.

38. The converter control circuit of claim 37 wherein:

the pulse generator activation circuit has an activation input for monitoring a first voltage level indicative of the input of the power supply being supplied with current from the power source, wherein the first voltage level rises above a first trip level in response to the power source supplying current to the input, wherein the first voltage level falls below a second trip level in response to the cessation of current supplied from the power source;

wherein the pulse generator activation circuit activates the pulse generator circuit in response to the first voltage level rising above the first trip point;

wherein the pulse generation activates the discharge control circuit to discharge the bulk filter capacitor in response to the first voltage level falling below the second trip level.

39. The converter control circuit of claim 38 wherein:

the converter control circuit is implemented on an integrated circuit chip having a power input, the chip being powered via the power input;

the first voltage level is directly proportional to the voltage level of the power input.

40. The converter control circuit of claim 37 wherein the discharge control circuit includes:

a current limiting circuit for limiting the discharge current through the main switching element during the discharging of the bulk filter capacitor.

41. The converter control circuit of claim 40 wherein the current limiting circuit includes:

an operational amplifier circuit having a first input, a second input, and an output, the voltage level of the first input is dependent upon a first DC voltage source, the voltage level of the second input is dependent upon a node having a voltage level directly proportional to the flow of current through the switching element, the discharge signal is dependent upon the voltage level of the output of the operational amplifier circuit.

42. The power converter control circuit of claim 37 wherein the converter control circuit is implemented on an integrated circuit chip.

43. The converter control circuit of claim 42 wherein the integrated circuit chip is a semiconductor chip.

44. The converter control circuit of claim 37 wherein the first charge level is below 2 VDC.