Thermal sensor assembly
First Claim
Patent Images
1. An electrostatic printer comprising:
- a frame;
a pressure drum supported by the frame for rotation about a first axis;
an image drum supported by the frame for rotation about a second axis parallel to the first axis;
a fusing drum supported by the frame for rotation about a third axis parallel to the first axis, the fusing drum being, in operation, configured to counter-rotate against the image drum, the pressure drum being, in operation, configured to counter-rotate against the fusing drum;
a toner dispensing assembly supported by the frame and disposed to dispense toner to the image drum; and
an infrared thermal sensor assembly disposed to sense the temperature of one of the drums, the sensor assembly including a housing having an opening therethrough, a circuit board supported by the housing, a heat sink supported by the circuit board, the heat sink having opposite ends and having a bore therethrough between the opposite ends, a thermopile housed in the bore and facing the opening in the housing, a first heater element supported by the circuit board, proximate one of the ends of the heat sink, and operative to heat the heat sink, a second heater clement supported by the circuit board, proximate another of the ends of the heat sink, and configured to heat the heat sink, and a fan supported by the circuit board and configured to direct gas into the housing, and out of the housing through the opening.
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Abstract
An infrared thermal sensor assembly for sensing the temperature of a target, the sensor assembly including a heat sink having a bore therethrough; a thermopile housed in the bore; and a heater operative to heat the heat sink.
25 Citations
12 Claims
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1. An electrostatic printer comprising:
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a frame; a pressure drum supported by the frame for rotation about a first axis; an image drum supported by the frame for rotation about a second axis parallel to the first axis; a fusing drum supported by the frame for rotation about a third axis parallel to the first axis, the fusing drum being, in operation, configured to counter-rotate against the image drum, the pressure drum being, in operation, configured to counter-rotate against the fusing drum; a toner dispensing assembly supported by the frame and disposed to dispense toner to the image drum; and an infrared thermal sensor assembly disposed to sense the temperature of one of the drums, the sensor assembly including a housing having an opening therethrough, a circuit board supported by the housing, a heat sink supported by the circuit board, the heat sink having opposite ends and having a bore therethrough between the opposite ends, a thermopile housed in the bore and facing the opening in the housing, a first heater element supported by the circuit board, proximate one of the ends of the heat sink, and operative to heat the heat sink, a second heater clement supported by the circuit board, proximate another of the ends of the heat sink, and configured to heat the heat sink, and a fan supported by the circuit board and configured to direct gas into the housing, and out of the housing through the opening. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. An electrostatic printer comprising:
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a frame; a pressure drum supported by the frame for rotation about a first axis; an image drum supported by the frame for rotation about a second axis parallel to the first axis; a fusing drum supported by the frame for rotation about a third axis parallel to the first axis, the fusing drum being, in operation, disposed to counter-rotate against the image drum, the pressure drum, in operation, being disposed to counter-rotate against the fusing drum; a heating assembly configured to heat the fusing drum; and an infrared thermal sensor assembly for sensing the temperature of the fusing drum, the sensor assembly including; a housing having an opening therethrough; a circuit board supported by the housing; a heat sink supported by the circuit board, the heat sink having opposite ends and having a bore therethrough between the opposite ends, the bore including a first portion, having a first diameter, receiving the thermopile, and a second portion having a second diameter less than the first diameter, the second portion being aligned with the first portion; a multi-junction thermopile housed in the first portion of the bore and facing the opening in the housing through the second portion, whereby the field of view of the thermopile is controlled; a first heater element supported by the circuit board, proximate one of the ends of the heat sink, and operative to heat the heat sink in response to having power applied to the first heater element, the first heater element including a power resistor supported by the circuit board; a second heater element supported by the circuit board, proximate another of the ends of the heat sink, and configured to heat the heat sink in response to having power applied to the second heater element, the second heater element including a power output stage supported by the circuit board and electrically coupled to the power resistor; a temperature probe operative to sense the temperature of the heat sink; circuitry coupled to the temperature probe and to the first and second heater elements to control the temperature of the heat sink, the circuitry including an error amplifier and a phase compensator to compensate for delay between applying power to the first and second heating elements and temperature change of the heat sink sensed by the temperature probe; and a fan supported by the circuit board and configured to direct gas into the housing, and out of the housing through the opening. - View Dependent Claims (10, 11)
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12. An electrostatic printer comprising:
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a frame; a pressure drum supported by the frame for rotation about a first axis; an image drum supported by the frame for rotation about a second axis parallel to the first axis; a fusing drum supported by the frame for rotation about a third axis parallel to the first axis, the fusing drum being, in operation, disposed to counter-rotate against the image drum, the pressure drum, in operation, being disposed to counter-rotate against the fusing drum to define a nip; a support member supported by the frame and configured to direct a continuous printable media to the nip; a toner dispensing assembly supported by the frame and disposed to dispense toner to the image drum; an image forming assembly disposed to operate on toner dispensed on the image drum to form an image, the imaging drum being configured to transfer the image to the fusing drum, the fusing drum being configured to transfer the image to the continuous printable media; a heating assembly configured to heat the fusing drum; and
an infrared thermal sensor assembly for sensing the temperature of the fusing drum, the sensor assembly including;a housing having an opening therethrough; a circuit board supported by the housing; first and second spaced apart clips mounted on the circuit board; a heat sink supported from the circuit board by the clips, the heat sink having opposite ends and having a bore therethrough between the opposite ends, the bore including a first portion, having a first diameter, and a second portion having a second diameter, less than the first diameter, the second portion being aligned with the first portion; a thermopile housed in the first portion of the bore and facing the opening in the housing through the second portion; a first heater element supported by the circuit board, proximate one of the ends of the heat sink, and operative to heat the heat sink in response to having power applied to the first heater element, the first heater element including a power resistor supported by the circuit board; a second heater element supported by the circuit board, proximate another of the ends of the heat sink, and configured to heat the heat sink in response to having power applied to the second heater element, the second heater element including a power output stage supported by the circuit board and electrically coupled to the power resistor; a temperature probe operative to sense the temperature of the heat sink; temperature control circuitry coupled to the temperature probe and to the first and second heater elements to control the temperature of the heat sink, the temperature control circuitry including an error amplifier and a phase compensator to compensate for delay between applying power to the first and second heating elements and temperature change of the heat sink sensed by the temperature probe; adjustable circuitry, accessible from outside the housing, coupled to the temperature control circuitry, and usable to calibrate the sensor assembly for operation relative to different temperature operating points and; a fan supported by the circuit board and configured to direct gas into the housing, and out of the housing through the opening.
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Specification