Spa cover lift system

• US 6,000,071 A
• Filed: 12/04/1997
• Issued: 12/14/1999
• Est. Priority Date: 12/04/1997
• Status: Expired due to Fees

• Current Assignee: Fettes, Ian J.
• Original Assignee: Fettes, Ian J.
• Inventors: Fettes, Ian J.
• Primary Examiner(s): Eloshway, Charles R.
• Application Number:
  US08/985,076
• Time in Patent Office: 740 Days
• Field of Search: 4/496, 4/498, 4/503, 4/580, 49/386, 220/264, 220/810, 220/831, 220/832
• US Class Current: 4/498
• CPC Class Codes: E04H 4/084 with lifting mechanism

Abstract

Apparatus for aiding removal and replacement of a spa cover. The apparatus includes at least one lifting assembly secured relative to the spa tub, each having a lifting arm mounted for rotation relative to the spa tub and including a cover-engaging end coupled to the spa cover and a pivot end mounted for pivotal movement about a pivot axis. The lifting arm is rotatable through a range of motion about the pivot axis between a covering position and an uncovering position. A lifting system is provided for exerting a lifting force on the arm tending to lift the arm as the arm moves from the covering position toward the uncovering position, and for exerting a resistance force on the arm tending to resist movement of the arm from the uncovering position toward the covering position. The lifting system includes a link lever having a pivot end pivotally mounted to the lift arm at a link pivot location disposed between the arm pivot end and the cover-engaging end. A slider end of the link lever is constrained for sliding movement along a slider path of travel. A spring structure is connected to the link lever at a spring pivot location between the link lever pivot end and the slider end. The spring structure is also connected to the lift arm at a spring connection point, and is under compression when the lift arm is at the covering location.

Claims

1. Apparatus for aiding removal and replacement of a spa cover on top of a spa tub, said apparatus comprising lifting assemblies adapted to be secured relative to said spa tub, each said lifting assembly comprising:

a lifting arm mounted for rotation relative to said spa tub and including a cover-engaging end adapted to be coupled to the spa cover and a pivot end mounted for pivotal movement about a pivot axis, wherein said lifting arm is rotatable through a range of motion about the pivot axis from a covering position and an uncovering position;

a lifting system for exerting a lifting force on said arm tending to lift said arm as the arm moves from the covering position toward the uncovering position, and for exerting a resistance force on the arm tending to resist movement of the arm from the uncovering position toward the covering position, the lifting system including a force applying structure having a first end coupled to said lifting arm at a location between said arm pivot end and said cover-engaging end, wherein said force applying structure exerts a force substantially parallel with a longitudinal axis of said lifting arm when said lifting arm is in said covering position, so that relatively little force is exerted by the force applying structure in a vertical direction, and wherein as said lifting arm moves from the covering position toward the uncovering position, said force applying structure exerts a force having a substantial force component in the vertical direction, thereby tending to assist in moving the lifting arm to the uncovering position, and wherein said force applying structure has a second end which translates alone a constrained path from a first path location as said lifting arm moves from said covering position to said uncovering position.

2. The apparatus of claim 1 wherein said lifting assemblies include a pair of said lifting assemblies adapted to be located on opposite sides of said spa tub.

3. The apparatus of claim 1 wherein said force applying structure includes a pressurized cylinder and a piston member urged out of said cylinder by gas pressure, and wherein said force applying structure exerts a force along a cylinder axis, and wherein said cylinder axis is substantially parallel to a longitudinal axis of the lifting arm at the covering position, and said cylinder axis is not parallel to said longitudinal axis of said lifting arm at the uncovering position.

4. The apparatus of claim 1 further including a coupling structure for coupling the first end of the force applying structure to the lifting arm, said coupling structure directly transferring force exerted by the force applying structure to the lifting arm when the lifting arm is in the covering position, the coupling structure permitting relative movement between the lifting arm and said first end of the force applying structure as the lifting arm approaches the uncovering position to reduce stresses applied on the force applying structure by the lifting arm in the uncovering position.

5. The apparatus of claim 4 wherein the coupling structure includes a bracket having a first bracket end pivotally connected to said first end of said force applying structure and a second bracket end pivotally connected to said lifting arm.

6. The apparatus of claim 1 further including a clamping system for holding the lifting arm in a desired position.

7. The apparatus of claim 6 further including a compliant stop member for limiting travel of the lifting arm at said uncovered position.

8. The apparatus of claim 1, further comprising, in combination, the spa tub and the spa cover.

9. Apparatus for aiding removal and replacement of a spa cover on top of a spa tub, said apparatus comprising lifting assemblies adapted to be secured relative to said spa tub, each said lifting assembly comprising:

a lifting arm mounted for rotation relative to said spa tub and including a cover-engaging end adapted to be coupled to the spa cover and a pivot end mounted for pivotal movement about a pivot axis, wherein said lifting arm is rotatable through a range of motion about the pivot axis from a covering position and an uncovering position;

a lifting system for exerting a lifting force on said arm tending to lift said arm as the arm moves from the covering position toward the uncovering position, and for exerting a resistance force on the arm tending to resist movement of the arm from the uncovering position toward the covering position, the lifting system including (i) a link lever having a pivot end pivotally mounted to said lifting arm at a link pivot location disposed between said arm pivot end and said cover-engaging end, and a slider end constrained for sliding movement along a slider path of travel, and (ii) a spring structure connected to said link lever at a spring pivot location between said link lever pivot end and said slider end, said spring structure further coupled to said lifting arm at a spring connection point between said arm pivot end and said cover-engaging end, wherein said spring structure is under compression when said lifting arm is at said covering location.

10. The apparatus of claim 9 wherein said lifting assemblies include a pair of said lifting assemblies adapted to be located on opposite sides of said spa tub.

11. The apparatus of claim 9 wherein said slider path is a linear path.

12. The apparatus of claim 9 wherein said spring connection point on said lifting arm is located between said link pivot location and said cover-engaging end.

13. The apparatus of claim 9 further comprising a slider track structure defining said slider path, a slider element constrained for movement along said slider path, said slider element connected to said slider end of said link lever whereby said slider end is constrained for movement along said slider path.

14. The apparatus of claim 13 wherein said slider track structure includes a channel bracket having a pair of aligned walls separated by an open channel, and a pair of edges extending between said walls to define said path.

15. The apparatus of claim 14 wherein said slider element is a pin having slots defined in opposing ends thereof, said edges engaging in corresponding slots of said pin ends.

16. The apparatus of claim 14 further comprising first and second side plates assembled to said channel bracket and extending above said channel bracket, and wherein said pivot end of said lifting arm is secured between said plates for pivotal movement.

17. The apparatus of claim 16 wherein said channel bracket is adapted to be secured at a top edge of said spa tub, and said path is in a generally horizontal position.

18. The apparatus of claim 9 further including a locking system for locking the arm in a desired position.

19. The apparatus of claim 18 wherein said locking system includes a clamp rod having a first end coupled to said link lever and a second end, and a clamp for engaging said rod to hold the rod in a clamped position.

20. The apparatus of claim 19 wherein said clamp includes a first clamp element, a second clamp element, the clamp elements being disposed about the rod such that the rod slides therebetween, and a clamp engager for drawing the second clamp element toward the first clamp element, thereby capturing the rod in said clamped position.

21. The apparatus of claim 20 wherein said clamp engager includes a threaded rod extending through a hole formed in said first clamp element and received in a thread opening formed in said second clamp element, wherein turning the threaded rod in a tightening direction brings the second clamp element toward the first clamp element.

22. The apparatus of claim 19 further including a compliant stop member for limiting travel of the lifting arm at said uncovered position, said stop member including an elastomeric sleeve member disposed about a portion of the clamp rod, wherein an end of said sleeve member comes into contact with said clamp to stop travel of said clamp rod when said lifting arm reaches said uncovered position.

23. The apparatus of claim 9 wherein said spring structure includes a pressurized cylinder and a piston member urged out of said cylinder by gas pressure.

24. The apparatus of claim 9 wherein said spring structure includes:

an elongated spring member having a first end connected to said link lever and a second end; and

a coupling structure for coupling the second spring member end to the lifting arm at the spring connection point, said coupling structure directly transferring spring force to the lifting arm from the spring when the lifting arm is in the covering position, the coupling structure permitting relative movement between the lifting arm and said second end of the spring as the lifting arm approaches the uncovering position to reduce stresses applied on the spring by the lifting arm in the uncovering position.

25. The apparatus of claim 24 wherein the coupling structure includes a spring bracket having a first bracket end pivotally connected to said second spring end and a second bracket end pivotally connected to said lifting arm.

26. The apparatus of claim 9, further comprising, in combination, the spa tub and the spa cover.

27. A lifting assembly for applying a lifting force to a pivoting structure, comprising:

a lifting arm including a distal end and a pivot end mounted for pivotal movement about a pivot axis, wherein said lifting arm is rotatable through a range of motion about the pivot axis from a first position and a second position;

a lifting system for exerting a lifting force on said arm tending to lift said arm as the arm moves from the first position toward the second position, and for exerting a resistance force on the arm tending to resist movement of the arm from the second position toward the first position, the lifting system including a force applying structure having a first end coupled to said lifting arm at a location between said arm pivot end and said distal end, wherein said force applying structure exerts a force substantially parallel with a longitudinal axis of said lifting arm when said lifting arm is in said first position, so that relatively little force is exerted by the force applying structure in a vertical direction, and wherein as said lifting arm moves from the first position toward the second position, said force applying structure exerts a force having a substantial force component in the vertical direction, thereby tending to assist in moving the lifting arm to the second position, and wherein said force applying structure has a second end which translates along a constrained path from a first path location as said lifting arm moves from said first position to said second position.

28. A lifting assembly for applying a lifting force to a pivotable structure, comprising:

a lifting arm including a first end and a pivot end mounted for pivotal movement about a pivot axis, wherein said lifting arm is rotatable through a range of motion about the pivot axis from a first position and a second position;

a lifting system for exerting a lifting force on said arm tending to lift said arm as the arm moves from the first position toward the second position, and for exerting a resistance force on the arm tending to resist movement of the arm from the second position toward the first position, the lifting system including (i) a link lever having a pivot end pivotally mounted to said lifting arm at a link pivot location disposed between said arm pivot end and said first end, and a slider end constrained for sliding movement along a slider path of travel, and (ii) a spring structure connected to said link lever at a spring pivot location between said link lever pivot end and said slider end, said spring structure further coupled to said lifting arm at a spring connection point between said arm pivot end and said first end, wherein said spring structure is under compression when said lifting arm is at said first position.