Combustion engine with EGR apparatus

• US 6,000,385 A
• Filed: 10/31/1997
• Issued: 12/14/1999
• Est. Priority Date: 11/14/1996
• Status: Expired due to Fees

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Fukuma, Takao
• Primary Examiner(s): WOLFE JR, WILLIS RAY
• Application Number:
  US08/999,634
• Time in Patent Office: 774 Days
• Field of Search: 123/704, 123/568.16
• US Class Current: 123/704
• CPC Class Codes: F02B 3/06 with compression ignition compression ignition engines using air or gas for blowing fuel into compressed air in cylinder F02B13/02
• CPC Class Codes: F02D 41/0072 Estimating, calculating or determining the EGR rate, amount or flow sensors in EGR systems F02M26/45
• CPC Class Codes: F02D 41/144 Sensor in intake manifold
• CPC Class Codes: F02M 26/46 for determining the characteristics of gases, e.g. composition
• CPC Class Codes: F02M 26/49 Detecting, diagnosing or indicating an abnormal function of the EGR system
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A combustion engine with an EGR apparatus has an EGR path connecting an exhaust path and an intake path. An EGR control valve is mounted in the EGR path for controlling the amount of flow of an EGR gas flowing from the exhaust path to the intake path. The combustion engine also has an oxygen concentration sensor mounted downstream of a joint of the intake path and the EGR path, and in the intake path, for detecting a concentration of oxygen in an intake air. The intake air contains the EGR gas and an air introduced from an atmosphere via the intake path. The combustion engine also has converted actual EGR ratio calculating means for calculating a converted actual EGR ratio on the basis of the concentration of oxygen in the intake air detected by the sensor. The converted actual EGR ratio is a ratio of an actual EGR ratio to an actual air ratio. The actual EGR ratio is a ratio of the amount of the EGR gas to the amount of the intake air.

Claims

1. A combustion engine with an EGR apparatus having an EGR path connecting an exhaust path and an intake path, an EGR control valve mounted in the EGR path for controlling an amount of flow of an EGR gas from the exhaust path to the intake path, and a joint between the intake path and the EGR path, the combustion engine comprising:

detecting means mounted in the intake path downstream of the joint for detecting a concentration of oxygen in an intake air, the intake air containing the EGR gas and an atmospheric air introduced from an atmosphere via the intake path; and

means for calculating a converted actual EGR ratio on the basis of the concentration of oxygen in the intake air, wherein the converted actual EGR ratio is a ratio of an actual EGR ratio to an actual air-fuel ratio of air entering a combustion chamber of the engine and the actual EGR ratio is a ratio of the amount of the EGR gas to an amount of the intake air.

2. A combustion engine according to claim 1, wherein the converted actual EGR ratio calculating means calculates the converted actual EGR ratio on the basis of an equation of state and the concentration of oxygen in the intake air, the equation of state being based on a state of the intake air containing the EGR gas.

3. A combustion engine according to claim 1, wherein the converted actual EGR ratio calculating means calculates the converted actual EGR ratio on the basis of the following formula:

space="preserve" listing-type="equation">(R/λ

)=((a-x)L.sub.0)/(aL.sub.0 +(b-aL.sub.0)x);

R/λ

;

the converted actual EGR ratio;

a;

a concentration of oxygen in the atmosphere;

x;

the concentration of oxygen in the intake air;

L₀ ;

theoretical amount of air required for the combustion of an unit fuel; and

b;

a production of CO₂ and H₂ O produced during the combustion of the unit fuel.

4. A combustion engine according to claim 1, wherein the converted actual EGR ratio calculating means calculates the converted actual EGR ratio on the basis of the concentration of oxygen in the intake air and wherein the converted actual EGR ratio decreases when the concentration of oxygen in the intake air increases.

5. A combustion engine according to claim 1, further comprising:

operational condition detecting means for detecting an operational condition of the combustion engine;

target EGR ratio calculating means for calculating a target EGR ratio corresponding to the operational condition detected by the operational condition detecting means;

actual air-fuel ratio detecting means for detecting the actual air-fuel ratio of the combustion engine;

actual EGR ratio calculating means for calculating the actual EGR ratio on the basis of the converted actual EGR ratio and the actual air-fuel ratio; and

EGR ratio controlling means for controlling the EGR control valve to make the actual EGR ratio approach the target EGR ratio.

6. A combustion engine according to claim 5, comprising:

an EGR ratio difference calculating means for calculating a difference between the actual EGR ratio and the target EGR ratio; and

failure judging means for judging the EGR apparatus to have failed when the difference is larger than a failure criterion value.

7. A combustion engine according to claim 5, wherein the EGR ratio controlling means practices a feedback control of the divergence of the EGR control valve on the basis of the actual EGR ratio and the target EGR ratio.

8. A combustion engine according to claim 1, further comprising:

operational condition detecting means for detecting an operational condition of the combustion engine;

converted target EGR ratio calculating means for calculating a converted target EGR ratio corresponding to the operational condition detected by the operational condition detecting means, the converted target EGR ratio being a ratio of a target EGR ratio to an actual air-fuel ratio; and

converted EGR ratio controlling means for controlling the EGR control valve to make the converted actual EGR ratio approach the converted target EGR ratio.

9. A combustion engine according to claim 8, comprising:

a converted EGR ratio difference calculating means for calculating a difference between the converted actual EGR ratio and the converted target EGR ratio; and

failure judging means for judging the EGR apparatus to have failed when the difference is larger than a failure criterion value.

10. A combustion engine according to claim 8, wherein the converted EGR ratio controlling means practices a feedback control of the EGR control valve on the basis of the converted actual EGR ratio and the converted target EGR ratio to make the converted actual EGR ratio approach the converted target EGR ratio.