Slimhole drill system

• US 6,000,479 A
• Filed: 01/27/1998
• Issued: 12/14/1999
• Est. Priority Date: 01/27/1998
• Status: Expired due to Fees

• Current Assignee: WesternGeco LLC (Schlumberger NV)
• Original Assignee: Western Atlas International Incorporated (Northrop Grumman Corporation)
• Inventors: Ambs, Loran D.
• Primary Examiner(s): Tsay, Frank
• Application Number:
  US09/014,349
• Time in Patent Office: 686 Days
• Field of Search: 175/3.5, 175/4.55, 175/4.5, 175/4.57, 175/4.58
• US Class Current: 175/4.57
• CPC Class Codes: E21B 7/007 Drilling by use of explosives underwater drilling using explosives E21B7/1245
• CPC Class Codes: E21C 37/16 by fire-setting or by similar methods based on a heat effect drilling by use of heat E21B7/14

Abstract

A system for drilling a slender borehole through geologic formations. The system comprises a hollow drill pipe having a drill bit for maintaining gauge of the borehole. A pulsed generator such as a homopolar generator provides the power for operating a downhole rail gun. One or more projectiles are accelerated by the rail gun to impact the geologic formations and to extend the borehole length. A plasma generating material is attached to the projectiles to generate a plasma for accelerating the projectiles, and the projectiles can include a secondary explosive for impacting the geologic formations. A controller controls the operation of the rail gun in cooperation with the drill rate to provide interactive control over the firing rate and energy of projectiles impacting the geologic formations.

Claims

1. A system for drilling a slender borehole through geologic formations until the borehole end reaches a selected location, comprising:

a hollow drill pipe having a lower end extending into the borehole end;

a drill bit attached to said drill pipe lower end;

a plurality of projectiles;

a pulsed generator;

a rail gun having substantially parallel electrodes separated by an electrode gap and engaged with said pulsed generator for accelerating each of said projectiles through said electrode gap and into contact with the geologic formation to form debris as the borehole depth is extended; and

a means for introducing compressed gas into said drill pipe interior for removing debris from the borehole.

2. A system as recited in claim 1, wherein said drill bit is movable to maintain the gauge of the borehole.

3. A system as recited in claim 1, wherein said pulsed generator is positioned adjacent the lower end of said drill pipe.

4. A system as recited in claim 1, further comprising a plasma generating material attached to one side of said projectile.

5. A system as recited in claim 1, wherein said debris removal means introduces compressed air transported into the borehole to cool said rail gun and to transport the debris away from the borehole end.

6. A system as recited in claim 5, wherein said compressed air is transported into the borehole through said hollow drill pipe.

7. A system as recited in claim 6, wherein the debris is transported away from the borehole end through the annulus between said drill pipe and the borehole.

8. A system as recited in claim 1, wherein said projectile has a core formed with a secondary explosive.

9. A system as recited in claim 1, further comprising a magazine engaged with said rail gun for providing a plurality of projectiles to said rail gun.

10. A system as recited in claim 1, further comprising a controller engaged with said drill pipe and with said rail gun for monitoring the drill rate of said drill bit and for controlling the operation of said rail gun in response to said drill rate.

11. A system as recited in claim 10, wherein said controller detects the hardness of the geologic formation proximate to said drill bit and manages the operation of said rail gun in response to the geologic formation hardness.

12. A system for drilling a slender borehole through geologic formations until the borehole end reaches a selected location, comprising:

a hollow drill pipe having a lower end extending into the borehole end;

a drill bit attached to said drill pipe lower end;

a plurality of projectiles;

a pulsed generator;

a rail gun having at least two substantially parallel electrodes separated by an electrode gap and engaged with said pulsed generator for generating a plasma from a plasma generating material and for accelerating each of said projectiles through said electrode gap and into contact with the geologic formation to form debris as the borehole depth is extended; and

an air compressor for introducing compressed air into said drill pipe interior for removing debris from the borehole.

13. A system as recited in claim 12, wherein said plasma generating material is attached to said projectiles.

14. A system as recited in claim 12, further comprising a magazine for storing said projectiles and for introducing said projectiles into engagement with said rail gun.

15. A system as recited in claim 12, further comprising a controller for managing the operation of said rail gun.

16. A system as recited in claim 15, wherein said controller is capable of determining the drill rate of said rail gun and is capable of managing the operation of said rail gun in response to said drill rate.

17. A system as recited in claim 12, wherein said projectiles have an unconfirmed compressive strength equal to or greater than the unconfirmed compressive strength of the geologic formations.

18. A system as recited in claim 17, wherein said projectiles comprise secondary explosive attached to said plasma generating material.