Bone connector

• US 6,001,103 A
• Filed: 03/19/1998
• Issued: 12/14/1999
• Est. Priority Date: 03/10/1992
• Status: Expired due to Fees

• Current Assignee: Asahi Kogaku Kogyo Kabushiki Kaisha
• Original Assignee: Asahi Kogaku Kogyo Kabushiki Kaisha
• Inventors: Mizuno, Hiroshi, Hayashi, Katsuki, Hitomi, Shigeki, Ojima, Satoshi
• Primary Examiner(s): Willse, David H.
• Application Number:
  US09/044,257
• Time in Patent Office: 635 Days
• Field of Search: 606/72, 606/73, 411/383, 411/389, 411/508, 411/509, 411/913
• US Class Current: 606/305
• CPC Class Codes: A61L 31/086 Phosphorus-containing materials, e.g. apatite

Abstract

Bone connector including a first joint and a second joint insertable and securable into respective cut bone pieces for joining the cut bone pieces. Each joint has a flat end surface flush with the cut end of the corresponding cut bone piece when secured therein. The first joint includes a stepped hole having a coaxial hole portion, a shoulder with a surface substantially perpendicular to the longitudinal direction of the joints, and an innermost engaging portion. The second joint includes a stepped shaft having a first shaft fitting the coaxial hole portion and an engaging portion for engaging the innermost engaging portion of the first joint, which hold the joints coaxially along a line, as well as a plate spring member. The joints both include cylindrical bodies of substantially equal diameter for connecting the cut bone pieces, and at least outer surface portions of the joints are made of a material having a bioactive affinity with the human body or biocompatibility with human tissue. The plate spring member is deformed as it passes the coaxial hole portion and restored to abut the surface of the shoulder perpendicular to the longitudinal direction, for locking the joints and flush connecting the flat end surfaces with each other.

Claims

1. A bone connector for reconnecting first and second cut bone pieces of a single bone, the bone connector comprising:

a first joint including;

a first substantially cylindrical body with a threaded outer peripheral portion for insertion, screw engaging, and securing in the cortical bone of the first cut bone piece,

a first flat end surface adapted to be substantially flush with a cut end of the first cut bone piece,

a stepped circular hole coaxially extending into said first substantially cylindrical body from said flat end surface along a first longitudinal direction of said first substantially cylindrical body, said stepped circular hole being formed, in order from the first flat end surface, with a coaxial hole portion having a first diameter, an intermediate hole portion having a second diameter, and an innermost first engaging portion having a predetermined length, said first diameter being smaller than said second diameter so that a boundary between the coaxial hole portion and the intermediate hole portion defines a shoulder having a surface perpendicular to the first longitudinal direction; and

a second joint including;

a second substantially cylindrical body with a threaded outer peripheral portion for insertion, screw engaging, and securing in the cortical bone of the second cut bone piece,

a second flat end surface adapted to be substantially flush with a cut end of the second cut bone piece,

a stepped shaft coaxially extending from said second substantially cylindrical body from said flat end surface along a longitudinal direction of said second substantially cylindrical body, said stepped shaft being formed, in order from the second flat end surface, with a first shaft portion for fitting into said coaxial hole portion, a second shaft portion, a third shaft portion, and a second engaging portion having said predetermined length for engaging with said innermost first engaging portion,

an annular recess defined by said second shaft portion between said first shaft portion and said third shaft portion,

a locking plate spring member substantially surrounding said annular recess, a portion of said locking plate spring member protruding from said annular recess,

wherein said first substantially cylindrical body and said second substantially cylindrical body are of substantially equal diameter for connecting said first and second cut bone pieces of a single bone,

wherein at least outer surface portions of said first and second joints are made of a material having a bioactive affinity with the human body,

wherein said protruding portion of said plate spring member is positioned to abut said surface of said shoulder perpendicular to the first longitudinal direction for locking said first joint to said second joint and flush connecting said first flat end surface of said first joint and said second flat end surface of said second joint, and

wherein said first and second joints are held coaxially along a line by engagement of the innermost first engaging portion and the second engaging portion and engagement of the coaxial hole portion and the first shaft portion.

2. A bone connector according to claim 1, wherein the affinity material is a calcium phosphate compound.

3. A bone connector according to claim 1, wherein said first and second joints are made of a material selected from the group consisting of titanium, stainless steel, and a titanium alloy.

4. The bone connector according to claim 3, wherein said first and second joints are coated with a material having an affinity with the human body.

5. The bone connector according to claim 1, said plate spring member comprising a cylindrical portion and a flange portion, said cylindrical portion being received within said annular recess and said flange portion extending from said annular recess for engagement with said shoulder.

6. The bone connector according to claim 5, said plate spring member further comprising a slit extending through said cylindrical portion and through said flange portion.

7. The bone connector according to claim 1, said plate spring member being made of a material selected from the group consisting of titanium, stainless steel, a titanium alloy, high density polyethylene and high polymer polyethylene.

8. The bone connector according to claim 1, said circular hole further including a tapered portion between said first flat end surface and said coaxial hole portion defining a transition between said first flat end surface and said coaxial hole portion of said circular hole, said tapered portion tapering from a diameter larger than said protruding portion of said plate spring member down to said first diameter for deforming said plate spring member to pass said coaxial hole portion upon insertion of said second joint into said first joint.

9. The bone connector according to claim 1, wherein linear movement of said first and second joints towards one another is sufficient to engage said stepped shaft with said circular hole.

10. The bone connector according to claim 1, said material having an affinity with the human body comprising apatite.

11. A bone connector for reconnecting first and second cut bone pieces of a single bone, the bone connector comprising:

a first joint including;

a first substantially cylindrical body with a threaded outer peripheral portion for insertion, screw engaging, and securing in the cortical bone of the first cut bone piece,

a first flat end surface adapted to be substantially flush with a cut end of the first cut bone piece,

a stepped circular hole coaxially extending into said first substantially cylindrical body from said flat end surface along a first longitudinal direction of said first substantially cylindrical body, said stepped circular hole being formed, in order from the first flat end surface, with a coaxial hole portion having a first diameter, an intermediate hole portion having a second diameter, and an innermost first engaging portion having a predetermined length, said first diameter being smaller than said second diameter so that a boundary between the coaxial hole portion and the intermediate hole portion defines a shoulder having a surface perpendicular to the first longitudinal direction; and

a second joint including;

a second substantially cylindrical body with a threaded outer peripheral portion for insertion, screw engaging, and securing in the cortical bone of the second cut bone piece,

a second flat end surface adapted to be substantially flush with a cut end of the second cut bone piece,

a stepped shaft coaxially extending from said second substantially cylindrical body from said flat end surface along a longitudinal direction of said second substantially cylindrical body, said stepped shaft being formed, in order from the second flat end surface, with a first shaft portion for fitting into said coaxial hole portion, an intermediate shaft portion, and a second engaging portion having said predetermined length for engaging with said innermost first engaging portion,

a recess defined in said intermediate shaft portion,

a locking plate spring member positioned within said recess, a portion of said locking plate spring member extending from said recess,

wherein said first substantially cylindrical body and said second substantially cylindrical body are of substantially equal diameter for connecting said first and second cut bone pieces of a single bone,

wherein at least outer surface portions of said first and second joints are made of a material having a bioactive affinity with the human body,

wherein said extending portion of said plate spring member is positioned to abut said surface of said shoulder perpendicular to the first longitudinal direction for locking said first joint to said second joint and flush connecting said first flat end surface of said first joint and said second flat end surface of said second joint, and

wherein said first and second joints are held coaxially along a line by engagement of the innermost first engaging portion and the second engaging portion and engagement of the coaxial hole portion and the first shaft portion.

12. The bone connector according to claim 11, said plate spring member being made of a material selected from the group consisting of titanium, stainless steel, a titanium alloy, high density polyethylene and high polymer polyethylene.

13. The bone connector according to claim 11, said circular hole further including a tapered portion between said first flat end surface and said coaxial hole portion defining a transition between said first flat end surface and said coaxial hole portion of said circular hole, said tapered portion tapering from a diameter larger than said extending potion of said plate spring member down to said first diameter for deforming said plate spring member to pass said coaxial hole portion upon insertion of said second joint into said first joint.

14. The bone connector according to claim 11, said plate spring member comprising a base plate fitted in and secured to a bottom surface of said recess, said extending portion of said plate spring member comprising an obliquely projecting portion extending from said base portion at a predetermined inclination angle.

15. The bone connector according to claim 14, said base plate including a plurality of projections on opposite sides of said base plate, said projections engaged in said recess.

16. The bone connector according to claim 11, wherein linear movement of said first and second joints towards one another is sufficient to engage said stepped shaft with said circular hole.

17. The bone connector according to claim 11, wherein said stepped shaft is configured to be engaged with said circular hole when said first and second joints are fully screw engaged into the first and second cut bone pieces, so as to be substantially flush therewith.

18. The bone connector according to claim 11, said material having bioactive affinity comprising a calcium phosphate compound.

19. The bone connector according to claim 11, said first and second joints made of a material selected from the group consisting of titanium, stainless steel and titanium alloys.

20. The bone connector according to claim 19, said first and second joints coated with a material having an affinity with the human body.

21. The bone connector according to claim 20, said material having an affinity with the human body comprising apatite.