Flue gas conditioning for the removal of particulates, hazardous substances, NO.sub.x, and SO.sub.x

• US 6,001,152 A
• Filed: 05/29/1997
• Issued: 12/14/1999
• Est. Priority Date: 05/29/1997
• Status: Expired due to Term

• Current Assignee: Sinha, Rabindra K.
• Original Assignee: Sinha, Rabindra K.
• Inventors: Sinha, Rabindra K.
• Primary Examiner(s): Chiesa, Richard L.
• Application Number:
  US08/865,622
• Time in Patent Office: 929 Days
• Field of Search: 95/58, 95/71, 95/72, 95/92, 95/128, 95/129, 95/135, 95/137, 96/27, 96/52, 96/53, 96/74, 96/108, 423/213.5, 423/239.1, 423/244.01, 502/330, 110/216, 110/345
• US Class Current: 95/58
• CPC Class Codes: B01D 53/508 by treating the gases with solids
• CPC Class Codes: B01D 53/565 by treating the gases with solids
• CPC Class Codes: B03C 3/013 Conditioning by chemical additives, e.g. with SO3

Abstract

The present invention provides compositions including a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, barium nitrate, cerium nitrate, and mixtures thereof, as flue gas conditioning formulations for use in controlling particulates, hazardous substances, NO_x, and SO_x. For the purpose of obtaining greater yields of particulate and hazardous substance removal, the compositions may further include a polyhydroxy compound, preferably selected from the group consisting essentially of sucrose, fructose, glucose, glycerol, and mixtures thereof. Methods are also provided for adding these compositions to the flue gas stream to control particulate, hazardous substance, NO_x, and SO_x emissions.

Claims

1. A compostion for use with an emission control device to remove particulates and hazardous substances from a flue gas stream, said composition located at a point upstream of said emission control device and comprising a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time.

2. The composition according to claim 1, wherein the composition comprises about 5% to about 25% sodium nitrate, 0% to about 25% sodium nitrite, 0% to about 50% ammonium nitrate, and 0% to about 10% lithium nitrate.

3. The composition according to claim 2, wherein the composition comprises about 8% to about 20% sodium nitrate, 0% to about 20% sodium nitrite, 0% to about 44% ammonium nitrate, and 0% to about 6% lithium nitrate.

4. The composition according to claim 3, wherein the composition comprises about 11% to about 15% sodium nitrate, 0% to about 15% sodium nitrite, 0% to about 38% ammonium nitrate, and 0% to about 2% lithium nitrate.

5. The composition according to claim 1, further comprising a polyhydroxy compound.

6. The composition according to claim 5, wherein the polyhydroxy compound is selected from the group consisting essentially of sucrose, fructose, glucose, glycerol, and mixtures thereof.

7. The composition according to claim 6, wherein the composition comprises about 3% to about 26% of the polyhydroxy compound.

8. The composition according to claim 7, wherein the composition comprises about 5% to about 20% of the polyhydroxy compound.

9. The composition according to claim 8, wherein the composition comprises about 7% to about 14% of the polyhydroxy compound.

10. A composition for use with an emission control device to simultaneously remove particulates, hazardous substances, and NO_x from a flue gas stream, said composition located at a point upstream of said emission control device and comprising cerium nitrate and a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time and further provided that the composition consists of a dry powder when sodium nitrite is present.

11. The composition according to claim 10, wherein the composition comprises about 5% to about 25% sodium nitrate, 0% to about 25% sodium nitrite, 0% to about 50% ammonium nitrate, 0% to about 10% lithium nitrate, and about 0.5% to about 10% cerium nitrate.

12. The composition according to claim 11, wherein the composition comprises about 8% to about 20% sodium nitrate, 0% to about 20% sodium nitrite, 0% to about 44% ammonium nitrate, 0% to about 6% lithium nitrate, and about 1% to about 7% cerium nitrate.

13. The composition according to claim 12, wherein the composition comprises about 11% to about 15% sodium nitrate, 0% to about 15% sodium nitrite, 0% to about 38% ammonium nitrate, 0% to about 2% lithium nitrate, and about 1.5% to about 4% cerium nitrate.

14. The composition according to claim 10, further comprising a polyhydroxy compound.

15. The composition according to claim 14, wherein the polyhydroxy compound is selected from the group consisting essentially of sucrose, fructose, glucose, glycerol, and mixtures thereof.

16. The composition according to claim 15, wherein the composition comprises about 3% to about 26% of the polyhydroxy compound.

17. The composition according to claim 16, wherein the composition comprises about 5% to about 20% of the polyhydroxy compound.

18. The composition according to claim 17, wherein the composition comprises about 7% to about 14% of the polyhydroxy compound.

19. A composition for use with an emission control device to simultaneously remove particulates, hazardous substances, and SO_x from a flue gas stream, said composition located at a point upstream of said emission control device and comprising a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, barium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time and further provided that the composition consists of a dry powder when both sodium nitrite and barium nitrate are present.

20. The composition according to claim 19, wherein the composition comprises about 5% to about 25% sodium nitrate, 0% to about 25% sodium nitrite, 0% to about 50% ammonium nitrate, 0% to about 10% lithium nitrate, and 0% to about 10% barium nitrate.

21. The composition according to claim 20, wherein the composition comprises about 8% to about 20% sodium nitrate, 0% to about 20% sodium nitrite, 0% to about 44% ammonium nitrate, 0% to about 6% lithium nitrate, and 0% to about 7% barium nitrate.

22. The composition according to claim 21, wherein the composition comprises about 11% to about 15% sodium nitrate, 0% to about 15% sodium nitrite, 0% to about 38% ammonium nitrate, 0% to about 2% lithium nitrate, and 0% to about 4% barium nitrate.

23. The composition according to claim 19, further comprising a polyhydroxy compound.

24. The composition according to claim 23, wherein the polyhydroxy compound is selected from the group consisting essentially of sucrose, fructose, glucose, glycerol, and mixtures thereof.

25. The composition according to claim 24, wherein the composition comprises about 3% to about 26% of the polyhydroxy compound.

26. The composition according to claim 25, wherein the composition comprises about 5% to about 20% of the polyhydroxy compound.

27. The composition according to claim 26, wherein the composition comprises about 7% to about 14% of the polyhydroxy compound.

28. A composition for use with an emission control device to simultaneously remove particulates, hazardous substances, NO_x, and SO_x from a flue gas stream, said composition located at a point upstream of said emission control device and comprising cerium nitrate and a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, barium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time and further provided that the composition consists of a dry powder when sodium nitrite is present.

29. The composition according to claim 28, wherein the composition comprises about 5% to about 25% sodium nitrate, 0% to about 25% sodium nitrite, 0% to about 50% ammonium nitrate, 0% to about 10% lithium nitrate, 0% to about 10% barium nitrate, and about 0.5% to about 10% cerium nitrate.

30. The composition according to claim 29, wherein the composition comprises about 8% to about 20% sodium nitrate, 0% to about 20% sodium nitrite, 0% to about 44% ammonium nitrate, 0% to about 6% lithium nitrate, 0% to about 7% barium nitrate, and about 1% to about 7% cerium nitrate.

31. The composition according to claim 30, wherein the composition comprises about 11% to about 15% sodium nitrate, 0% to about 15% sodium nitrite, 0% to about 38% ammonium nitrate, 0% to about 2% lithium nitrate, 0% to about 4% barium nitrate, and about 1.5% to about 4% cerium nitrate.

32. The composition according to claim 28, further comprising a polyhydroxy compound.

33. The composition according to claim 32, wherein the polyhydroxy compound is selected from the group consisting essentially of sucrose, fructose, glucose, glycerol, and mixtures thereof.

34. The composition according to claim 33, wherein the composition comprises about 3% to about 26% of the polyhydroxy compound.

35. The composition according to claim 34, wherein the composition comprises about 5% to about 20% of the polyhydroxy compound.

36. The composition according to claim 35, wherein the composition comprises about 7% to about 14% of the polyhydroxy compound.

37. A method for removing particulates and hazardous substances from a flue gas stream, comprising adding a composition to the flue gas stream at a point upstream of an emission control device, wherein the composition is selected from an aqueous solution and a dry powder and comprises a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time.

38. A method as set forth in claim 37, wherein the composition further comprises a polyhydroxy compound.

39. A method as set forth in claim 38, wherein the polyhydroxy compound is selected from the group consisting essentially of sucrose, fructose, glucose, glycerol, and mixtures thereof.

40. A method for simultaneously removing particulates, hazardous substances, and NO_x from a flue gas stream, comprising adding a composition to the flue gas stream at a point upstream of an emission control device, wherein the composition is selected from an aqueous solution and a dry powder and comprises cerium nitrate and a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time and further provided that the composition consists of a dry powder when sodium nitrite is present.

41. A method as set forth in claim 40, wherein the composition further comprises a polyhydroxy compound.

42. A method as set forth in claim 41, wherein the polyhydroxy compound is selected from the group consisting essentially of sucrose, fructose, glucose, glycerol, and mixtures thereof.

43. A method for simultaneously removing particulates, hazardous substances, and SO_x from a flue gas stream, comprising adding a composition to the flue gas stream at a point upstream of an emission control device, wherein the composition is selected from an aqueous solution and a dry powder and comprises a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, barium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time and further provided that the composition consists of a dry powder when both sodium nitrite and barium nitrate are present.

44. A method as set forth in claim 43, wherein the composition further comprises a polyhydroxy compound.

45. A method as set forth in claim 44, wherein the polyhydroxy compound is selected from the group consisting essentially of sucrose, fructose, glucose, glycerol, and mixtures thereof.

46. A method for simultaneously removing particulates, hazardous substances, NO_x, and SO_x from a flue gas stream, comprising adding a composition to the flue gas stream at a point upstream of an emission control device, wherein the composition is selected from an aqueous solution and a dry powder and comprises cerium nitrate and a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, barium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time and further provided that the composition consists of a dry powder when sodium nitrite is present.

47. A method as set forth in claim 46, wherein the composition further comprises a polyhydroxy compound.

48. A method as set forth in claim 47, wherein the polyhydroxy compound is selected from the group consisting essentially of sucrose, fructose, glucose, glycerol, and mixtures thereof.

49. A method for removing NO_x from a flue gas stream, comprising adding a composition to the flue gas stream, at a point upstream of an emission control device, wherein the composition is selected from an aqueous solution and a dry powder and comprises cerium nitrate and a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time and further provided that the composition consists of a dry powder when sodium nitrite is present.

50. A method for removing SO_x from a flue gas stream, comprising adding a composition to the flue gas stream, at a point upstream of an emission control device, wherein the composition is selected from an aqueous solution and a dry powder and comprises a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, barium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time and further provided that the composition consists of a dry powder when both sodium nitrite and barium nitrate are present.

51. A method for simultaneously removing NO_x and SO_x from a flue gas stream, comprising adding a composition to the flue gas stream at a point upstream of an emission control device, wherein the composition is selected from an aqueous solution and a dry powder and comprises cerium nitrate and a salt selected from the group consisting essentially of sodium nitrate, sodium nitrite, ammonium nitrate, lithium nitrate, barium nitrate, and mixtures thereof, provided that the composition does not comprise ammonium nitrate and sodium nitrite at the same time and further provided that the composition consists of a dry powder when sodium nitrite is present.