Microcontrolled battery charger

• US 6,002,237 A
• Filed: 06/03/1998
• Issued: 12/14/1999
• Est. Priority Date: 03/14/1997
• Status: Expired due to Term

• Current Assignee: ICC-Nexergy, Inc
• Original Assignee: International Components Corporation (ICC-Nexergy, Inc)
• Inventors: Gaza, Brian Scott
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US09/089,707
• Time in Patent Office: 559 Days
• Field of Search: 320/116, 320/120, 320/124, 320/136, 320/145
• US Class Current: 320/116
• CPC Class Codes: H01M 10/446 Initial charging measures
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00041 in response to measured battery parameters, e.g. voltage, current or temperature profile
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0049 Detection of fully charged condition
• CPC Class Codes: H02J 7/00712 the cycle being controlled or terminated in response to electric parameters
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery charger for fast charging batteries, such as batteries requiring constant current charging, such as lithium ion batteries. The battery charger provides charging voltages across a battery pack having at least one rechargeable cell connected to battery terminals. The battery charger includes a digital to analog converter circuit for controlling a current source for supplying a charging current to the battery pack. The digital to analog converter may provide a constant current or a constant voltage output as a function of the battery characteristics. An analog to digital converter measures a first voltage across the battery pack while the battery pack is being charged and a second voltage across the battery pack while the charging current is interrupted, and a digital processor determines the potential difference between the first voltage and the second voltage to determine a voltage drop across the terminals of the battery pack. A memory stores an optimum voltage level for charging the rechargeable cell, and a digital interface from the processor is used to adjust the setting of the digital to analog converter to provide the optimum voltage level at the rechargeable cell identified from the memory. The battery charger may include dual pockets for charging two battery packs.

Claims

1. A battery charger for providing a regulated voltage from a power supply for charging a battery, the battery charger comprising:

a power transistor connected between the power supply and the battery to be charged;

means for measuring the open circuit voltage of the battery;

means for measuring the voltage of the battery under charge;

means for determining the potential difference between the battery open circuit voltage and the battery voltage during charging; and

means for controlling said power transistor responsive to said measuring means to provide a constant voltage to the battery as a function of the potential difference.

2. A battery charger as recited in claim 1, wherein said controlling means controls said power transistor to provide an optimum voltage level for recharging lithium ion (LiIon) battery cells.

3. A battery charger as recited in claim 1, wherein said controlling means controls said power transistor to provide an optimum voltage level for recharging nickel-cadmium (NiCd) battery cells.

4. A battery charger as recited in claim 1, wherein said controlling means controls said power transistor to provide an optimum voltage level for recharging nickel metal hydride (NiMH) battery cells.

5. A battery charger as recited in claim 1, wherein said controlling means controls said power transistor to provide an optimum voltage level for recharging alkaline battery cells.

6. A battery charger as recited in claim 1, wherein said measuring means comprises means for interrupting current to the battery being charged.

7. A battery charger as recited in claim 6, wherein said interrupting means periodically interrupts the current to the battery while the battery is being charged.

8. A method of charging a battery pack having at least one rechargeable cell connected to battery terminals, comprising the steps of:

providing a regulated voltage source across the battery terminals of the battery pack;

supplying a charging current to the rechargeable cell from the regulated voltage source;

measuring the voltage across the battery terminals of the battery pack while the charging current is being supplied;

interrupting the charging current and measuring the open circuit rechargeable cell voltage;

subtracting the open circuit rechargeable cell voltage from the voltage measured across the battery terminals of the battery pack while the charging current is being supplied, the potential difference representing a voltage drop across the terminals of the battery pack;

identifying an optimum voltage level for charging the rechargeable cell; and

adjusting the voltage level of the regulated voltage source to provide the identified optimum voltage level at the rechargeable cell.

9. A method as recited in claim 8, wherein said identifying step comprises storing a table of voltage levels corresponding to the charging characteristics of the recharging cell.

10. A method as recited in claim 9, wherein said identifying step comprises identifying the optimum voltage levels for recharging a lithium ion battery cell.

11. A method as recited in claim 8, wherein said supplying step comprises supplying a constant charging current while the voltage level for charging the rechargeable cell is being regulated at the identified optimum level.

12. A method as recited in claim 8, wherein said interrupting step is performed repeatedly.

13. A method as recited in claim 12, wherein said interrupting step is repeated periodically after a period of several minutes.

14. A method as recited in claim 12, wherein said interrupting step is repeated approximately every five minutes.

15. A method as recited in claim 8, wherein said adjusting step compensates for the voltage drop across the terminals of the battery pack by increasing the voltage level of the regulated voltage source by said voltage drop to provide the optimum voltage level at the rechargeable cell.

16. A battery charger for providing charging voltages across a battery pack having at least one rechargeable cell connected to battery terminals, comprising:

a current source for supplying a charging current to the battery pack;

a digital to analog converter for controlling the current supplied from the current source;

an analog to digital converter for measuring the voltage across the battery pack;

a digital processor coupled to said current source and said analog to digital converter operable for controlling the charging current to measure a first voltage across the battery pack while the battery pack is being charged and a second voltage across the battery pack while the charging current is interrupted, said processor determining the potential difference between said first voltage and said second voltage to determine a voltage drop across the terminals of the battery pack;

a memory for storing an optimum voltage level for charging the rechargeable cell; and

a digital interface from said processor to said digital to analog converter for adjusting the setting of said digital to analog converter to provide the optimum voltage level at the rechargeable cell identified from said memory.

17. A battery charger as recited in claim 16, wherein said digital processor periodically interrupts the current to the battery while the battery is being charged.

18. A battery charger as recited in claim 16, wherein said memory coupled to said microprocessor identifies the optimum voltage levels for recharging lithium ion battery cells.

19. A battery charger as recited in claim 16, wherein said microprocessor compensates for the voltage drop across the terminals of the battery pack by increasing the voltage level of the regulated voltage source by said voltage drop to provide the optimum voltage level at the rechargeable cell.

20. A multipocket battery charger connected to a predetermined power supply, the battery charger comprising:

a first pocket for receiving a first battery;

a first power transistor connected between said power supply and said first pocket;

a second pocket for receiving a second battery;

a second power transistor connected between said power supply and said second pocket; and

a microprocessor having a digital interface for measuring open circuit voltages and coupled to said first and said second power transistors for providing a constant voltage to the first battery and the second battery as a function of their respective open circuit battery voltages.

21. A battery charger as recited in claim 20, wherein said microprocessor periodically interrupts the current to the battery while the battery is being charged.

22. A battery charger as recited in claim 20, comprising a memory coupled to said microprocessor for identifying an optimum voltage level recharging a battery cell.

23. A battery charger as recited in claim 22, wherein said memory coupled to said microprocessor identifies the optimum voltage levels for recharging lithium ion battery cells.

24. A battery charger as recited in claim 23, wherein said first and said second power transistors supply constant charging current to said first and said second battery pockets while the voltage levels of charging the respective rechargeable cells are regulated at the identified optimum level.

25. A battery charger as recited in claim 24, wherein said microprocessor compensates for the voltage drop across the terminals of the battery pack by increasing the voltage level of the regulated voltage source by said voltage drop to provide the optimum voltage level at the rechargeable cell.