Thin-wall tube liquifier
DCFirst Claim
1. An extrusion head for depositing layers of solidifying material in a desired pattern to form three-dimensional physical objects, the extrusion head comprising:
- a heating block made of heat conductive material;
a heating element to heat the heating block;
a first thin-wall tube having an inlet end for receiving a flament of a first material, an outlet end for delivering the first material in a molten state, and having a first section adjacent the inlet end and exterior to the heating block and a second section which passes through the heating block;
a material advancee mechanism positioned to advance the filament of first material into the inlet end of the first thin-wall tube; and
a nozzle at the outlet end of the first thin-wall tube for dispensing the first material in a molten state.
1 Assignment
Litigations
1 Petition
Accused Products
Abstract
A rapid prototyping system has a liquifier carried by a extrusion head. The liquifier is formed of a single piece of thin-wall tubing preferably made of metal, encased in a heating block. The thin-wall tube has a inlet end for receiving a filament of molding material and an outlet end for delivering the material in liquid form. A first section of the tube adjacent the inlet end functions as the entrance or cap zone. This first section of the tube is exterior to the heating block. The tube has a second section which passes through the heating block forming a heating zone. A nozzle can be formed by swaging the outlet end of the tube to a nozzle geometry, or, a nozzle may be brazed or welded to the outlet end of the tube. The heating block preferably contains a heating element in heat exchange relation to the second section of the tube to heat the filament to a temperature just above its solidification temperature. The extrusion head may alternatively carry two liquifiers that share a common nozzle, for receiving and dispensing two different materials.
293 Citations
32 Claims
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1. An extrusion head for depositing layers of solidifying material in a desired pattern to form three-dimensional physical objects, the extrusion head comprising:
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a heating block made of heat conductive material; a heating element to heat the heating block; a first thin-wall tube having an inlet end for receiving a flament of a first material, an outlet end for delivering the first material in a molten state, and having a first section adjacent the inlet end and exterior to the heating block and a second section which passes through the heating block; a material advancee mechanism positioned to advance the filament of first material into the inlet end of the first thin-wall tube; and a nozzle at the outlet end of the first thin-wall tube for dispensing the first material in a molten state. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A liquifier for receiving a filament of material and liquefying the material for deposition in a molten state, comprising:
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a heating block made of heat conductive material; a first thin-wall tube having an inlet end for receiving a filament of a first material, an outlet end for delivering the first material in a molten state, and having a first section adjacent the inlet end and exterior to the heating block and a second section which passes through the heating block; and a nozzle at the outlet end of the first thin-wall tube for dispensing the first material in a molten state. - View Dependent Claims (18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32)
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Specification