Suturing instrument with multiple rotatably mounted offset needle holders and method of using the same

• US 6,004,332 A
• Filed: 05/01/1997
• Issued: 12/21/1999
• Est. Priority Date: 05/01/1997
• Status: Expired due to Fees

• Current Assignee: Inbae Yoon
• Original Assignee: Inbae Yoon
• Inventors: Yoon, Samuel C., Yoon, InBae
• Primary Examiner(s): Dawson, Glenn K.
• Assistant Examiner(s): PHAM, THUY D
• Application Number:
  US08/847,254
• Time in Patent Office: 964 Days
• Field of Search: 606/144, 606/148, 606/139, 606/205, 606/206, 606/207
• US Class Current: 606/144
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/0485 Devices or means, e.g. loops, for capturing the suture thread and threading it through an opening of a suturing instrument or needle eyelet
• CPC Class Codes: A61B 17/0491 Sewing machines for surgery
• CPC Class Codes: A61B 17/062 Needle manipulators
• CPC Class Codes: A61B 2017/00353 one mechanical instrument performing multiple functions, e.g. cutting and grasping channel for multiple instruments A61B2017/3445; instrument channel A61B2017/22072; replaceable heads A61B2017/2931; suction A61M1/00
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/3445 used as instrument channel for multiple instruments catheters A61B2017/22072
• CPC Class Codes: A61B 2217/005 with suction drainage system
• CPC Class Codes: A61B 2217/007 with irrigation system
• CPC Class Codes: A61B 90/36 Image-producing devices or illumination devices not otherwise provided for

Abstract

An instrument for suturing anatomical tissue with a suture needle includes a barrel having two needle holding apparatus therein which can be manipulated from a proximal end of the barrel. Jaws of each needle holding apparatus are offset from a rotatable shaft by a transverse arm. In an insertion position, the jaws are confined within the diametrical dimension of the barrel at a distal end thereof. After insertion, the jaws can be manipulated to extend beyond the diametrical dimension of the barrel to provide a large working span in which tissue can be sutured.

Claims

1. A suturing instrument for causing a needle to pass through anatomical tissue, comprising:

an elongated barrel extending along a centrally-disposed longitudinal axis and having a distal end and a proximal end;

a handle coupled to said proximal end of said barrel;

a needle driver assembly comprising;

a driver shaft extending longitudinally through at least a portion of said barrel and disposed offset relative to the centrally-disposed longitudinal axis;

a driver connecting member coupled to a driver shaft end of said driver shaft projecting from said barrel, the driver connecting member extending transversely relative to the centrally-disposed longitudinal axis; and

driver needle holding members coupled to and extending longitudinally from said driver connecting member, the driver needle holding members being parallel to the centrally-disposed longitudinal axis when in a closed state, said driver needle holding members having a longitudinal axis that is offset from a longitudinal axis of said driver shaft; and

a needle catcher assembly comprising;

a catcher shaft extending longitudinally through at least a portion of said barrel and disposed offset relative to the centrally-disposed longitudinal axis;

a catcher connecting member coupled to a catcher shaft end of said catcher shaft projecting from said barrel, the catcher connecting member extending transversely relative to the centrally-disposed longitudinal axis; and

a support member coupled to and extending longitudinally from said catcher connecting member;

wherein said driver connecting member is rotatably mounted in said barrel to rotate about an axis parallel to the centrally-located longitudinal axis of said barrel to move said driver connecting member between a first position, in which said driver needle holding members are contained entirely within a diametrical dimension of said barrel, and a second position, in which at least a portion of said driver needle holding members extend beyond the diametrical dimension of said barrel.

2. An instrument as recited in claim 1, wherein said catcher connecting member is rotatably coupled to said barrel to move said catcher connecting member between a first position, in which said support member is contained entirely within the diametrical dimension of said barrel, and a second position, in which at least a portion of said support member extends beyond the diametrical dimension of said barrel.

3. An instrument as recited in claim 2, wherein said support member comprises needle holding members.

4. An instrument as recited in claim 2, wherein said driver connecting member is mounted on a driver shaft extending through at least a portion of said barrel and said catcher connecting member is mounted on a catcher shaft extending through at least a portion of said barrel, said driver shaft and said catcher shaft are mounted in said barrel to rotate about axes that are substantially parallel to the longitudinal axis of said barrel.

5. An instrument as recited in claim 4, wherein said support member comprises catcher needle holding members.

6. An instrument as recited in claim 5 wherein said driver connecting member is a driver arm that extends from a distal end of said driver shaft in a direction substantially perpendicular to an axis of rotation of said driver shaft and said catcher connecting member is a catcher arm that extends from a distal end of said catcher shaft in a direction substantially perpendicular to an axis of rotation of said catcher shaft.

7. An instrument as recited in claim 6 wherein said driver arm comprises a pair of driver arm member and said catcher arm comprises a pair of catcher arm members.

8. An instrument as recited in claim 7, further comprising:

a driver opening device for moving said driver needle holding members toward and away from one another; and

a catcher opening device for moving said catcher needle holding members toward and away from one another.

9. An instrument as recited in claim 8, wherein said catcher arm is in a plane which is different than that of said driver arm.

10. An instrument as recited in claim 4, further comprising:

a driver operating channel defined in said driver shaft and extending from said proximal end to said distal end.

11. An instrument as recited in claim 4, further comprising a catcher operating channel defined in said catcher shaft and extending from said proximal end to said distal end.

12. An instrument as recited in claim 9, further comprising:

a driver operating channel defined in said driver shaft and extending from said proximal end to said distal end.

13. An instrument as recited in claim 9, further comprising a catcher operating channel defined in said catcher shaft and extending from said proximal end to said distal end.

14. An instrument as recited in claim 10, further comprising a ligator for tightening a suture loop around a piece of suture material, said ligator being disposed in said driver operating channel.

15. An instrument as recited in claim 11 further comprising a ligator for tightening a suture loop around a piece of suture material, said ligator being disposed in said catcher operating channel.

16. An apparatus as recited in claim 12, further comprising a ligator for tightening a suture loop around a piece of suture material, said ligator being disposed in said driver operating channel.

17. An instrument as recited in claim 13, further comprising a ligator for tightening a suture loop around a piece of suture material, said ligator being disposed in said catcher operating channel.

18. An instrument as recited in claim 5 wherein said driver connecting member is an arcuate driver arm.

19. An instrument as recited in claim 5 wherein said catcher connecting member is an arcuate catcher arm.

20. An instrument as recited in claim 1, wherein a longitudinal axis of said driver needle holding members is parallel to the longitudinal axis of said barrel and a longitudinal axis of said support member is parallel to the longitudinal axis of said barrel.

21. A suturing instrument for causing a needle to pass through anatomical tissue comprising:

an elongated barrel extending along a centrally-disposed longitudinal axis and having a distal end and a proximal end;

a handle coupled to said proximal end of said barrel;

a needle driver assembly comprising;

a driver shaft extending longitudinally through at least a portion of said barrel and disposed offset relative to the centrally-disposed longitudinal axis;

a driver connecting member coupled to a driver shaft end of said driver shaft projecting from said barrel, the driver connecting member extending transversely relative to the centrally-disposed longitudinal axis; and

driver needle holding members extending longitudinally from said driver connecting member, the driver needle holding members being parallel to the centrally-disposed longitudinal axis when in a closed state; and

a needle catcher assembly comprising;

a catcher shaft extending longitudinally through at least a portion of said barrel and disposed offset relative to the centrally-disposed longitudinal axis;

a catcher connecting member coupled to a catcher shaft end of said catcher shaft projecting from said barrel, the catcher connecting member extending transversely relative to the centrally-disposed longitudinal axis; and

a support member coupled to and extending longitudinally from said catcher connecting member;

wherein said driver connecting member is rotatably mounted in said barrel to rotate about an axis parallel to the centrally-located longitudinal axis of said barrel to move said driver connecting member between a first position, in which said driver needle holding members are contained entirely within a diametrical dimension of said barrel, and a second position, in which at least a portion of said driver needle holding members extend beyond the diametrical dimension of said barrel.

22. An instrument as recited in claim 21, wherein said catcher connecting member is rotatably coupled to said barrel to move said catcher arm between a first position, in which said support member is contained entirely within the diametrical dimension of said barrel, and a second position, in which at least a portion of said support member extends beyond the diametrical dimension of said barrel.

23. An instrument as recited in claim 22, wherein said support member comprises catcher needle holding members.

24. An instrument as recited in claim 22, wherein said driver connecting member is disposed on a driver shaft extending at least partially through said barrel and said catcher connecting member is disposed on a catcher shaft extending at least partially through said barrel, and said driver shaft and said catcher shaft are mounted in said barrel to rotate about axes that are substantially parallel to the longitudinal axis of said barrel.

25. An instrument as recited in claim 24, further comprising:

a driver opening device for moving said driver needle holdings members toward and away from one another; and

a catcher opening device for moving said catcher needle holding members toward and away from one another.

26. An instrument as recited in claim 25, wherein said catcher connecting member is in a plane which is different than that of said driver connecting member.

27. An instrument as recited in claim 24, further comprising a driver operating channel defined in said driver shaft and extending from said proximal end to said distal end.

28. An instrument as recited in claim 24, further comprising a catcher operating channel defined in said catcher shaft and extending from said proximal end to said distal end.

29. An instrument as recited in claim 26, further comprising a driver operating channel defined in said driver shaft and extending from said proximal end to said distal end.

30. An instrument as recited in claim 26, further comprising a catcher operating channel defined in said catcher shaft and extending from said proximal end to said distal end.

31. An instrument as recited in claim 27, further comprising a ligator for tightening a suture loop around a piece of suture material, said ligator being disposed in said driver operating channel.

32. An instrument as recited in claim 28, further comprising a ligator for tightening a suture loop around a piece of suture material, said ligator being disposed in said catcher operating channel.

33. An apparatus as recited in claim 29, further comprising a ligator for tightening a suture loop around a piece of suture material, said ligator being disposed in said driver operating channel.

34. An instrument as recited in claim 30, further comprising a ligator for tightening a suture loop around a piece of suture material, said ligator being disposed in said catcher operating channel.

35. A method of suturing anatomical tissue using a length of suture material attached to a needle, said method comprising the steps of:

introducing a distal end of a barrel into an area proximate the anatomical tissue, the barrel extending along a longitudinal axis;

grasping the needle with driver needle holding members disposed on a driver connecting member coupled to a distal end of a driver shaft projecting from the barrel and extending transversely to the longitudinal axis the driver needle holding members having a longitudinal axis that is offset from and parallel to the longitudinal axis of the barrel and being operable by a handle coupled to a proximal end of the barrel; and

rotating the driver shaft about an axis parallel with the longitudinal axis of the barrel in a first direction to cause the needle to move in an arcuate path and to cause a tip of the needle to penetrate the anatomical tissue.

36. A method as recited in claim 35, wherein said rotating step comprises rotating the barrel.

37. A method as recited in claim 35 further comprising the steps of:

grasping the needle with catcher needle holding members disposed on a catcher connecting member coupled to a distal end of the barrel, the catcher needle holding members having a longitudinal axis that is offset from a longitudinal axis of the barrel and being operable by the handle;

releasing the needle from the driver needle holding members; and

rotating the catcher connecting member in the first direction about an axis parallel to the longitudinal axis of the barrel to cause the needle to move in an arcuate path and to pull the needle entirely through the anatomical tissue.

38. A method as recited in claim 35, further comprising the steps of:

inserting a ligator having a loop through an operating channel defined in the instrument; and

passing the needle through the loop.

39. A method as recited in claim 38, wherein the suture material attached to the needle extends from a knotting element defining the loop.

40. A method as recited in claim 37, wherein the catcher connecting member and the driver connecting member lie in different planes.

41. A method as recited in claim 40, further comprising the steps of:

after releasing the suture needle from the driver needle holding members, rotating the driver connecting member in a second direction that is opposite to the first direction to receive a shank of the needle in the driver needle holding members;

grasping the needle in the driver needle holding members again;

releasing the needle from the catcher needle holding members; and

repeating the previous steps until suturing is finished.

42. A method as recited in claim 40, further comprising the steps of:

rotating the catcher connecting member in the first direction further until the catcher needle holding members are outside of the path of the driver needle holding members;

rotating the driver connecting member in the second direction until the driver needle holding members pass beyond the catcher jaws;

rotating the catcher connecting member in the second direction until a shank of the needle is received in the driver needle holding members;

grasping the needle with the driver needle holding members;

releasing the needle from the catcher needle holding members;

rotating the catcher connecting member in the first direction until the catcher needle holding members are out of the path of the driver needle holding members; and

repeating the previous steps until suturing is finished.

43. A method as recited in claim 40 wherein, during said introducing step, the driver connecting member crosses the catcher connecting member and the driver needle holding members and the catcher needle holding members are contained entirely within a diametrical dimension of said barrel.

44. A method as recited in claim 37, further comprising the steps of:

moving the barrel in an axial direction; and

rotating the catcher connecting member in a second direction to cause the needle to penetrate the anatomical tissue again.

45. A method as recited in claim 37, further comprising the steps of:

moving the barrel away from the tissue; and

rotating the catcher connecting member in a second direction to place the needle between the driver needle holding members.

46. A method of suturing anatomical tissue using a length of suture material attached to a needle, said method comprising the steps of:

introducing an instrument having a barrel extending along a longitudinal axis into an area proximate the anatomical tissue;

grasping the needle with a needle driver, said needle driver comprising a driver shaft extending longitudinally and projecting from the barrel, a grasping portion extending longitudinally and a driver connecting member extending transversely to the longitudinal axis and interconnecting said drive shaft and said drive needle grasping portion;

positioning the anatomical tissue between a tip of the suture needle and a needle catcher, the needle catcher comprising a catcher shaft extending longitudinally and projecting from the barrel, a catcher needle grasping portion extending longitudinally and a catcher connecting member extending transversely to the longitudinal axis and interconnecting said catcher shaft and said catcher needle grasping portion; and

rotating the driver shaft in a first direction to cause the needle to move in an arcuate path and to cause a tip of the needle to penetrate the anatomical tissue.

47. A method as recited in claim 46 wherein said step of rotating the driver shaft comprises rotating said barrel.

48. A method as recited in claim 47 further comprises the steps of:

grasping the needle with the catcher grasping portion;

releasing the needle from the driver grasping portion; and

rotating the catcher shaft in the first direction to cause the needle to move in an arcuate path and to pull the needle entirely through the anatomical tissue.

49. A method as recited in claim 48 wherein said step of rotating the catcher shaft comprises rotating said barrel.

50. A method of suturing anatomical tissue using a length of suture material attached to a needle, said method comprising the steps of:

introducing an instrument having a barrel extending along a longitudinal axis into an area proximate the anatomical tissue;

grasping the needle with a needle drive, said needle driver comprising a drive shaft extending longitudinally and projecting from the barrel, a needle grasping portion extending longitudinally and a driver connecting member extending transversely to the longitudinal axis and interconnecting said drive shaft and said driver needle grasping portion;

positioning the anatomical tissue between a tip of the suture needle and a needle catcher, the needle catcher comprising a catcher shaft extending longitudinally and projecting from the barrel, a catcher needle grasping portion extending longitudinally and a catcher connecting member extending transversely to the longitudinal axis and interconnecting said catcher shaft and said catcher needle grasping portion;

rotating the drive shaft in a first direction to cause the needle to move in an arcuate path and to cause a tip of the needle to penetrate the anatomical tissue; and

rotating the catcher shaft in a second direction to cause a portion of the needle to be received in the catcher needle grasping portion.

51. A method as recited in claim 50 wherein said step of rotating the drive shaft and said step of rotating the catcher shaft are conducted simultaneously.

52. A method as recited in claim 50 wherein said step of rotating the drive shaft and said step of rotating the catcher shaft are conducted in seriatim.