Current mode switching for tri-state amplifiers in magnetic bearing control systems

• US 6,005,316 A
• Filed: 12/10/1998
• Issued: 12/21/1999
• Est. Priority Date: 04/11/1997
• Status: Expired due to Term

• Current Assignee: Revolve Magnetic Bearing Inc.
• Original Assignee: Revolve Magnetic Bearing Inc.
• Inventors: Harris, Timothy A.
• Primary Examiner(s): LaBalle, Clayton
• Assistant Examiner(s): MULLINS, BURTON S
• Application Number:
  US09/208,501
• Time in Patent Office: 376 Days
• Field of Search: 310/90.5, 318/599, 318/293, 330/75, 327/10
• US Class Current: 310/90.5
• CPC Class Codes: F16C 32/0457 Details of the power supply to the electromagnets

Abstract

A method of controlling switching of a tri-state switching amplifier having two switching legs, two switches in each leg, and a load connected to the junction between the switches of each leg, a power supply and a capacitor connected to the opposite ends of each leg, a first pair of the switches defining an idle state in which current circulates through the load and the first pair of switches, a second pair of the switches defining a Charge state in which the load is connected to the power supply and current through the load increases and a third pair of switches defining a Discharge state in which the load is connected to the power supply and current through the load decreases, the method comprising generating a first PWM signal at the beginning of each pulse of a clock signal; generating a second PWM signal when a binary current error signal changes state; generating, at the beginning of each pulse of the clock signal, a Direction signal which is the inverse of the current error signal; and placing the amplifier in the idle state when the second PWM signal is present and otherwise placing the amplifier in the Charge state for one state of the Direction signal and placing the switches in the Discharge state for the other state of the Direction signal.

Claims

1. A method of controlling switching of a tri-state switching amplifier having two switching legs, two switches in each leg, and a load connected to the junction between the switches of each leg, a power supply and a capacitor connected to the opposite ends of each leg, a first pair of said switches defining an idle state in which current circulates through said load and said first pair of switches, a second pair of said switches defining a Charge state in which said load is connected to said power supply and current through said load increases and a third pair of switches defining a Discharge state in which said load is connected to said power supply and current through said load decreases, comprising:

(a) generating a first PWM signal at the beginning of each pulse of a clock signal;

(b) generating a second PWM signal when a binary current error signal changes state;

(c) generating, at the beginning of each pulse of said clock signal, a Direction signal which is the inverse of said current error signal; and

(d) placing said amplifier in said idle state when said second PWM signal is present and otherwise placing said amplifier in said Charge state for one state of said Direction signal and placing said Amplifier in said Discharge state for the other state of said Direction signal.

2. A method as defined in claim 1, said step of generating a second PWM signal comprising:

(a) continuously comparing the current flowing through said load and generating a binary error signal indicative of whether the current is above or below the setpoint; and

(b) continuously comparing said error signal and Direction signal and generating said second PWM signal when the said error and Direction signals are equal.

3. A method as defined in claim 2, said step of generating a Direction signal comprising inverting said error signal.

4. A method as defined in claim 1, said step of generating a Direction signal comprising inverting said error signal.

5. A method of controlling switching of a tri-state switching amplifier for use in a magnetic bearing, said amplifier having two switching legs, two switches in each leg, and a bearing coil connected to the junction between the switches of each leg, a power supply and a capacitor connected to the opposite ends of each leg, a first pair of said switches defining an idle state in which current circulates through said load and said first pair of switches, a second pair of said switches defining a Charge state in which said load is connected to said power supply and current through said load increases and a third pair of switches defining a Discharge state in which said load is connected to said power supply and current through said load decreases, comprising:

(a) generating a first PWM signal at the beginning of each pulse of a clock signal;

(b) continuously comparing the current flowing through said bearing coil and generating a binary current error signal indicative of whether the current is above or below the setpoint;

(c) generating, at the beginning of each pulse of said clock signal, a Direction signal by inverting of said current error signal;

(d) continuously comparing said error signal and Direction signal and generating a second PWM signal when the said error and Direction signals are equal;

(e) placing said amplifier in said idle state when said second PWM signal is present and otherwise placing said amplifier in said Charge state for one state of said Direction signal and placing said switches in said Discharge state for the other state of said Direction signal.

6. A control circuit for controlling switching of a tri-state switching amplifier having two switching legs, two switches in each leg, and a load connected to the junction between the switches of each leg, a power supply and a capacitor connected to the opposite ends of each leg, a first pair of said switches defining an idle state in which current circulates through said load and said first pair of switches, a second pair of said switches defining a Charge state in which said load is connected to said power supply and current through said load increases and a third pair of switches defining a Discharge state in which said load is connected to said power supply and current through said load decreases, comprising:

(a) means for generating a first PWM signal at the beginning of each pulse of a clock signal;

(b) means for generating a second PWM signal when a binary current error signal changes state;

(c) means for generating, at the beginning of each pulse of said clock signal, a Direction signal which is the inverse of said current error signal; and

(d) switch driver means responsive to said PWM and Direction signals for placing said amplifier in said idle state when said second PWM signal is present and otherwise placing said amplifier in said Charge state for one state of said Direction signal and placing said switches in said Discharge state for the other state of said Direction signal.

7. A control circuit as defined in claim 6, further including comparator means for continuously comparing the current flowing through said load and generating a binary error signal indicative of whether the current is above or below the setpoint;

and means for continuously comparing said error signal and said Direction signal and generating said second PWM signal when said error and Direction signals are equal.

8. A control circuit as defined in claim 7, said means for generating a Direction signal including latch means responsive to said clock signal for inverting said error signal.

9. A control circuit as defined in claim 6, said means for generating a Direction signal including latch means responsive to said clock signal for inverting said error signal.

10. A control circuit for controlling switching of a tri-state switching amplifier for use in a magnetic bearing having a bearing coil, said amplifier having two switching legs, two switches in each leg, said bearing coil connected to the junction between the switches of each leg, a power supply and a capacitor connected to the opposite ends of each leg, a first pair of said switches defining an idle state in which current circulates through said load and said first pair of switches, a second pair of said switches defining a Charge state in which said load is connected to said power supply and current through said load increases and a third pair of switches defining a Discharge state in which said load is connected to said power supply and current through said load decreases, comprising:

(a) clock means for generating a clock signal at a predetermined frequency;

(b) latch means responsive to said clock signal for generating a first PWM signal at the beginning of each pulse of a clock signal and responsive to current state transition signal for generating a second PWM signal when a binary current error signal changes state;

(c) latch means responsive to said clock signal for generating, at the beginning of each pulse of said clock signal, a Direction signal by inverting said current error signal; and

(d) switch driver means responsive to said PWM and Direction signals for placing said amplifier in said idle state when said second PWM signal is present and otherwise placing said amplifier in said Charge state for one state of said Direction signal and placing said switches in said Discharge state for the other state of said Direction signal.

11. A control circuit as defined in claim 10, further including an exclusive OR gate for comparing said current error signal and said Direction signal and generating said current transition signal when said current error signal and said Direction signals are equal.

12. A control circuit as defined in claim 10, further including comparator means for comparing the current flowing through said bearing coil against a setpoint signal and generating said binary current error signal.

13. A control circuit as defined in claim 12, further including a current sensor for continuously generating a signal representative of the current flowing through said bearing coil and applying said representative signal to said comparator means.

14. A control circuit as defined in claim 12, further including an exclusive OR gate for comparing said current error signal and said Direction signal and generating said current transition signal when said current error signal and said Direction signals are equal.