Environmental control system and method

• US 6,006,142 A
• Filed: 07/14/1997
• Issued: 12/21/1999
• Est. Priority Date: 07/14/1997
• Status: Expired due to Fees

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Seem, John E., Lomonaco, Carol, Decious, Gaylon M., Bernaden, Alex III
• Primary Examiner(s): Grant, William
• Assistant Examiner(s): Garland, Steven R.
• Application Number:
  US08/892,177
• Time in Patent Office: 890 Days
• Field of Search: 364/133, 364/172, 364/528.11, 364/528.13, 364/528.17, 236/10, 236/49.3, 236/DIG. 8, 237/3, 237/2 A, 454/43, 454/229, 62/129, 62/155, 62/159, 62/160, 165/248-251, 165/255, 165/59, 165/253, 165/201, 395/899, 700/1, 700/276, 700/278, 700/282
• US Class Current: 700/276
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 2011/0006 using low temperature external supply air to assist cooling
• CPC Class Codes: G05D 23/1904 variable in time

Abstract

The present invention provides a sequencing control strategy for environmental system controllers that takes better advantage of the capabilities of the system elements to enhance performance and reduce operating costs. Digital controller technology is included and operates in accordance with a state transition diagram clarifying conditions that must exist for the environmental controller to switch from one mode of operation to another (e.g., from a cooling mode with dampers set at the minimum position to a cooling mode with the dampers modulating to reduce the energy used for mechanical cooling). Several controllers, or a single controller operating on several sets of control parameters, sequentially operate in accordance with transition data and system performance characteristics for controlling system operation.

Claims

1. A system for controlling an environmental unit, which includes a heating element, a cooling element, and a ventilation element;

the system comprising;

a sensor which produces a first signal indicating an environmental characteristic;

a state machine controller coupled to the sensor, the heating element, the cooling element, and the ventilation element, the state machine controller having a plurality of states in which control signals are sent to different ones of the heating element, the cooling element, and the ventilation element;

a memory coupled to the state machine controller and having a plurality of data structures, each of the plurality of data structures associated with one of the plurality of states and containing controller parameters defining operation of the state machine controller in that one of the plurality of states and containing transition data defining at least one condition that must exist for the controller to enter that one of the plurality of states; and

a display device coupled to the state machine controller and to the memory, the display device operable for representing each of the heating element, the cooling element and the ventilation element with a respective display symbol and representing each of the first set of transition data and the second set of transition data as a display link joining respective ones of the display symbols.

2. The environmental control system of claim 1 wherein the display device comprises an input device which permits a user to select a particular display link and wherein the display device is operable to display transition data associated with the particular display link selected by the user.

3. A system for controlling an environmental unit, which includes a heating element, a cooling element and a ventilation damper;

the system comprising;

a temperature sensor which produces a first signal indicating a sensed temperature;

a state machine controller coupled to the temperature sensor, the heating element, the cooling element and the ventilation damper, the state machine controller having a first state in which an activation signal is sent to the heating element, a second state in which an activation signal is sent to the cooling element, and a third state in which an activation signal is sent only to the ventilation damper;

a memory coupled to the state machine controller and having a first data structure containing a first set of transition data specifying a first condition that must exist for the controller to enter the first state, a second set of transition data specifying a second condition that must exist for the controller to enter the second state, and a third set of transition data specifying a third condition that must exist for the controller to enter the third state; and

a display device coupled to the state machine controller and to the memory, the display device operable for representing each of the heating element, the cooling element and the ventilation damper with a respective display symbol and representing each of the first set of transition data, the second set of transition data, and the third set of transition data as display links joining respective ones of the display symbols.

4. The environmental control system of claim 3 wherein the display device comprises an input device which permits a user to select a particular display link and wherein the display device is operable to display transition data associated with the particular display link selected by the user.

5. The environmental control system of claim 3 wherein the memory further has a second data structure containing a first set of control data for activating the heating element, a second set of control data for activating the cooling element, and a third set of control data for activating the ventilation damper;

and wherein the display device comprises an input device which permits a user to select a display symbol thereby causing the display device to display the respective set of control data.

6. The environmental control system of claim 3 wherein the memory further has a second data structure containing a first set of control data for activating the heating element, a second set of control data for activating the cooling element, and a third set of control data for activating the ventilation damper.

7. The environmental control system of claim 6 wherein the state machine in the first state forms the activation signal in response to the first set of control data, in the second state forms the activation signal in response to the second set of control data, and in the third state forms the activation signal in response to the third set of control data.

8. A system for controlling an environmental unit, which includes a heating element, a cooling element and a ventilation damper;

the system comprising;

a temperature sensor which produces a first signal indicating a sensed temperature;

a state machine controller coupled to the temperature sensor, the heating element, the cooling element and the ventilation damper, the state machine controller having a first state in which an activation signal is sent to the heating element, a second state in which an activation signal is sent to control a position of the ventilation damper between a minimum open position and a maximum open position, a third state in which an activation signal is sent to the cooling element and another activation signal is sent to open the ventilation damper to greater than the minimum open position, and a fourth state in which an activation signal is sent to the cooling element and another activation signal is sent to place the ventilation damper at the minimum open position; and

a memory coupled to the state machine controller and having a first data structure containing a first set of transition data specifying a first condition that must exist for the controller to enter the first state, a second set of transition data specifying a second condition that must exist for the controller to enter the second state, a third set of transition data specifying a third condition that must exist for the controller to enter the third state, and a fourth set of transition data specifying a fourth condition that must exist for the controller to enter the fourth state.

9. The system as recited in claim 8 further comprising a display device coupled to the state machine controller and to the memory, the display device operable for representing each of the heating element, the cooling element and the ventilation damper with a respective display symbol and representing each of the first set of transition data, the second set of transition data, the third set of transition data, and fourth set of transition data as display links joining respective ones of the display symbols.

10. The environmental control system of claim 9 wherein the display device comprises an input device which permits a user to select a particular display link and wherein the display device is operable to display transition data associated with the particular display link selected by the user.

11. The environmental control system of claim 8 wherein the memory further has a second data structure containing a first set of control data for activating the heating element, a second set of control data for activating the cooling element, and a third set of control data for activating the ventilation damper.

12. The environmental control system of claim 11 further comprising an input device which permits a user to select a display symbol;

and a display device to display a set of control data associated with the display symbol selected via the input device.

13. The environmental control system of claim 11 wherein the state machine in the first state forms the activation signal in response to the first set of control data, in the second state forms the activation signal in response to the second set of control data, in the third state forms activation signals in response to the second set of control data and the third set of control data, and in the fourth state forms activation signals in response to the second set of control data and the third set of control data.

14. The system as recited in claim 8 wherein the state machine controller in the third state maintains the ventilation damper in substantially the maximum open position.