System and method for cylinder power imbalance prognostics and diagnostics

• US 6,006,154 A
• Filed: 03/02/1998
• Issued: 12/21/1999
• Est. Priority Date: 03/02/1998
• Status: Expired due to Term

• Current Assignee: Cummins Engine Company Incorporated (Cummins Incorporated)
• Original Assignee: Cummins Engine Company Incorporated (Cummins Incorporated)
• Inventors: Wang, Yue Yun
• Primary Examiner(s): DOMBROSKE, GEORGE M
• Application Number:
  US09/033,126
• Time in Patent Office: 659 Days
• Field of Search: 73/116, 73/117.2, 73/117.3, 73/118.1, 701/110, 701/111, 123/419, 123/436
• US Class Current: 701/110
• CPC Class Codes: G01M 15/11 by detecting misfire

Abstract

A system and method for the diagnosis and prognosis of cylinder power imbalance in an internal combustion engine utilizes cylinder firing times to determine a differential value indicative of the power imbalance. This differential value identifies a cylinder power imbalance condition and can be used in a one dimensional or a two dimensional analysis to predict future engine performance. In one embodiment, a trend parameter is calculated from the differential values over several test sequences at periodic mileage of the vehicle. The rate and magnitude of change or deterioration of the engine performance is indicated by the trend parameter. In another embodiment, a two dimensional trend array is evaluated using singular value decomposition to arrive at an eigenvalue transformation matrix used to obtain two trend variables related to the two principal eigenvalues at a particular engine operating hour/mileage. In one specific embodiment, the two trend variables are converted to polar coordinates in which the polar radius ρ is indicative of the severity of the imbalance condition and the polar angle θ is indicative of the cause or of a change of cause for the engine power imbalance.

Claims

1. For an internal combustion engine having a plurality of cylinders and an engine control computer for controlling the operating conditions of each cylinder, a method for the diagnosis and prognosis of engine performance degradation, comprising the steps of:

conducting a test sequence at each of a plurality of selected engine operating hours/mileages to;

determine the firing times of each of the engine cylinders; and

calculate a differential value [Ci] corresponding to the firing time for each engine cylinder [i] relative to the firing time for the immediately prior cylinder in the engine firing sequence; and

accumulating the differential values for each of the engine

cylinders as a function of the number of test sequence conducted; and

calculating a trend parameter for each test sequence based upon the accumulated differential values;

evaluating changes in the trend parameter as an indication of a change in cylinder power balance conditions over a predetermined plurality of the test sequences; and

storing the trend parameter in memory as a function of the number of the test sequence.

2. The method according to claim 1, wherein the trend parameter is calculated according to the relationship:

##EQU6## where i=1- the number of cylinders (n), y(j) is the trend parameter for the current test sequence, and j is the number of the test sequence.

3. The method according to claim 2, further comprising the following steps:

calculating a trend boundary [b(j)] based upon the mean and standard deviation of the trend parameters [y(j)] over [all] a predetermined plurality of the test sequences (1-j);

comparing the trend parameter [y(j)] for the current test sequence to the trend boundary [b(j)]; and

generating a signal indicative that a cylinder power imbalance condition exists if the current trend parameter exceeds the trend boundary.

4. The method according to claim 1, further comprising the steps of:

calculating a rate of change of the trend parameter {y(j)} from the current test sequence relative to the immediately prior test sequence {y(j-1)}; and

evaluating the rate of change to indicate a change in cause of an engine cylinder power imbalance from prior test sequences.

5. The method according to claim 4, wherein the rate of change of the trend parameter is obtained from the following relationship:

rate=(1/M)*[y(j)-y(j-1)], where M is the mileage between the current test sequence and the prior test sequence.

6. The method according to claim 1, further comprising the steps of:

determining the magnitude of the change in the trend parameter at the current test sequence relative to prior test sequences; and

evaluating the magnitude relative to threshold values to determine the severity of the cylinder power imbalance condition.

7. The method according to claim 6, wherein the magnitude of the change of the trend parameter is calculated as:

magnitude=y(j)-α

+b(j)), α

where α

is a predetermined calibration factor.

8. For an internal combustion engine having a plurality of cylinders and an engine control computer for controlling the operating conditions of each cylinder, a method for the diagnosis and prognosis of engine performance degradation, comprising the steps of:

conducting a baseline test sequence including a series of tests to determine the firing times of each of the engine cylinders;

for each engine cylinder [i], calculating a vector of cylinder firing time differentials [Ci] relative to the immediately prior cylinder in the engine firing sequence for each test of the baseline test sequence;

creating a matrix [X] of firing time differentials with the number of columns corresponding to the number of cylinders and the number of rows corresponding to the number of baseline test;

calculating a variance matrix [A] for the matrix [X] of firing time differentials;

applying a singular value decomposition to the variance matrix [A] and extracting transformation row vectors [V[1], V[2]] from the eigenvalue transformation matrix [V] corresponding to the two principal eigenvalues [λ

1 and λ

2] developed in the decomposition;

storing the transformation vectors in memory in the engine control computer; and

applying the transformation vectors to subsequent test sequences to determine the nature and magnitude of degradation of engine cylinder performance at a particular engine operating hour/mileage.

9. The method according to claim 8, wherein the step of applying the transformation vectors includes:

conducting a test sequence at a particular engine operating hour/mileage to determine the firing times of each of the engine cylinders;

creating a vector [X'"'"'] of firing time differentials for each of the engine cylinders;

mapping the vector of firing time differentials [X'"'"'] onto the two transformation vectors [v[1], v[2]] to obtain two trend variables [x, y] indicative of changes in engine performance between test sequences at different engine operating hours/mileages; and

storing the two trend variables for each of the series of test sequences at the particular engine operation hour/mileage in memory in the engine control computer.

10. The method according to claim 9, further comprising the steps of:

deriving a moving average [x, y] of the two trend variables over all of the series of test sequences at all engine operating hours/mileages; and

converting the difference between the two trend variables [x,y] and the moving averages [x, y] to polar coordinates.

11. The method according to claim 10, further comprising the step of evaluating the polar radius [ρ

(j)] of the polar coordinates to determine the magnitude of the engine performance degradation from the current test sequence relative to the test sequences at prior engine operating hours/mileages.

12. The method according to claim 10, further comprising the step of evaluating the polar angle [θ

(j)] of the polar coordinates to determine the cylinder causing the engine performance degradation at the current test sequence.

13. The method according to claim 10, further comprising the step of evaluating the change of the polar angle [θ

(j)] of the polar coordinates from the prior test sequence to the current test sequence to determine a change in cause of the engine performance degradation from the prior test sequence to the current test sequence.

14. A system for use with an internal combustion engine having a plurality of cylinders and an engine control computer for controlling the operation of each cylinder, the system operable for the diagnosis and prognosis of engine performance degradation and comprising:

means associated for determining cylinder firing for each cylinder during a test sequence conducted at a plurality of engine operating hours/mileages;

time processing unit associated with the engine control computer for calculating a differential firing time value for each cylinder relative to the prior cylinder in the engine firing sequence; and

an algorithm processor associated with the engine control computer operable to evaluate the trend of the differential firing time values for each cylinder over the plurality of engine operating hours/mileages, wherein said algorithm processor includes;

means for determining a baseline matrix of cylinder firing time differentials generated by said time processing unit for a plurality of cylinder firing tests conducted at a baseline operating condition;

means for obtaining an eigenvalue transformation matrix from a variance matrix of said baseline matrix of cylinder firing time differentials;

means for mapping the differential firing time values of each cylinder at a current engine operating hour/mileage onto the transformation matrix to derive a pair of trend variables [x(j), j(j)] corresponding to the largest eigenvalues associated with the transformation matrix; and

means for comparing the trend variables at the current engine operating hour/mileage with trend variables at prior engine operating hours/mileages and generating a signal indicative of a change in the rate of degradation of the cylinder power imbalance condition.

15. The system according to claim 14, wherein said means for comparing the trend variables includes:

means for calculating a moving average of said trend variables [x(j), y(j)] over all engine operating hours/mileages;

means for converting said moving averages of the trend variables to polar coordinates ρ

(j), θ

(j); and

means for generating a signal based on the polar radius ρ

(j) indicative of the magnitude of the degradation of cylinder power imbalance.

16. The system according to claim 14, wherein said means for comparing the trend variables includes:

means for calculating a moving average of said trend variables [x(j), y(j)] over all engine operating hours/mileages;

means for converting said moving averages of the trend variables to polar coordinates ρ

(j), θ

(j); and

means for comparing the polar angle θ

(j) at the current engine operating hour/mileage with the next prior polar angle θ

(j-1) and for generating a signal if the change in angle exceeds a predetermined threshold indicative of a change in cause of the degradation of cylinder power balance.