Apparatus and method for diagnosing and controlling an ignition system of an internal combustion engine

• US 6,006,156 A
• Filed: 12/11/1997
• Issued: 12/21/1999
• Est. Priority Date: 12/11/1997
• Status: Expired due to Term

• Current Assignee: Cummins Incorporated
• Original Assignee: Cummins Incorporated
• Inventors: Tozzi, Luigi P.
• Primary Examiner(s): Wolfe, Willis R.
• Assistant Examiner(s): Vo, Hieu T.
• Application Number:
  US08/988,787
• Time in Patent Office: 740 Days
• Field of Search: 701/101, 701/102, 701/114, 701/115, 123/630, 123/597, 123/653, 123/406.65, 123/406.14, 73/116, 73/117.3, 73/118
• US Class Current: 701/114
• CPC Class Codes: F02D 2200/1015 Engines misfires
• CPC Class Codes: F02D 35/021 using an ionic current sensor
• CPC Class Codes: F02D 35/027 using knock sensors
• CPC Class Codes: F02D 41/1498 measuring engine roughness
• CPC Class Codes: F02P 17/12 Testing characteristics of the spark, ignition voltage or current testing of sparking plugs H01T13/60
• CPC Class Codes: F02P 2017/121 by measuring spark voltage
• CPC Class Codes: F02P 2017/125 Measuring ionisation of combustion gas, e.g. by using ignition circuits

Abstract

An apparatus for diagnosing and controlling an ignition system of an internal combustion engine includes an ignition coil controllable by an ignition control circuit, a spark voltage sensor electrically connected to the high tension side of the ignition coil secondary and an ion voltage sensor electrically connected to the low tension side of the ignition coil secondary. A computer processes the spark voltage signal by comparing the signal to a number of predefined spark voltage waveforms in memory. If the spark voltage signal matches any of the spark voltage waveforms in memory that correspond to a predefined ignition system failure mode, a corresponding error code is stored in memory. The computer is further operable to process a voltage peak of the spark voltage, wherein the voltage peak corresponds to the breakdown voltage in the spark gap of a spark plug connected to the secondary coil. If the voltage peak exceeds a peak threshold, or if a slope of the spark voltage waveform about the voltage peak is less than a slope threshold, the computer is operable to store a corresponding error code in memory. The computer is also operable to process the ion voltage signal to determine a combustion quality value and a roughness value therefrom. If the combustion quality factor is outside a predefined range or if the roughness value exceeds a roughness threshold, the computer is operable to adjust engine fueling, spark timing and/or spark energy.

Claims

1. A system for detecting ignition system failures, comprising:

an ignition coil having a primary coil coupled to a secondary coil;

means for energizing said primary coil to thereby induce a spark voltage in a high tension side of said secondary coil;

a voltage sensor integral with said high tension side of said secondary coil, said voltage sensor sensing said spark voltage and producing a spark voltage signal corresponding thereto; and

a computer having an input receiving said spark voltage signal, said computer analyzing said spark voltage signal and determining therefrom whether said spark voltage signal corresponds to an ignition system failure.

2. The system of claim 1 wherein said ignition coil forms part of an internal combustion engine.

3. The system of claim 1 wherein said voltage sensor includes a capacitor having one end connected to said high tension side of said secondary coil an opposite end providing said spark voltage signal.

4. The system of claim 1 further including a spark plug connected to said secondary coil, said spark plug producing an ignition spark in response to said spark voltage.

5. Apparatus for diagnosing ignition system failures, comprising:

an ignition coil having a primary coil coupled to a secondary coil;

means for energizing said primary coil to thereby induce a spark voltage signal in said secondary coil; and

a first computer having an input coupled to said secondary coil for receiving said spark voltage signal, said computer including a first memory having at least one spark voltage waveform stored therein corresponding to a spark voltage signal of a predefined ignition system failure mode, said computer comparing said spark voltage signal with said at least one spark voltage waveform and producing a diagnostic signal corresponding to a predefined ignition system failure mode if said spark voltage signal matches said at least one spark voltage waveform.

6. The apparatus of claim 5 further including a second computer having an input receiving said diagnostic signal and a second memory, said second computer storing in said second memory an error code corresponding to said diagnostic signal.

7. The apparatus of claim 6 further including means for extracting said error code from said second computer.

8. The apparatus of claim 7 wherein said ignition coil forms part of an internal combustion engine;

and wherein said second computer is an engine control computer operable to control operation of said internal combustion engine.

9. The apparatus of claim 7 wherein said means for energizing said coil primary includes an ignition control circuit having a first input receiving a firing command signal;

and wherein said engine control computer is operable to provide said firing command signal to said first input of said ignition control circuit.

10. The apparatus of claim 9 wherein said first computer includes a trigger input receiving said firing command signal, said first computer responsive to said firing command signal to compare said spark voltage signal with said at least one spark voltage waveform.

11. The apparatus of claim 5 wherein said first computer is responsive to said diagnostic signal to store in said first memory an error code corresponding to said diagnostic signal.

12. The apparatus of claim 11 further including an engine control computer connected to said first computer, said engine control computer operable to control operation of said internal combustion engine.

13. The apparatus of claim 12 further including means for extracting said error code from said first memory of said first computer via said engine control computer.

14. The apparatus of claim 5 wherein said first memory includes a number of spark voltage waveforms stored therein each corresponding to a spark voltage waveform of a unique ignition system failure mode, said first computer comparing said spark voltage signal with each of said number of spark voltage waveforms and, if said spark voltage signal matches any of said number of spark voltage waveforms, producing said diagnostic signal wherein said diagnostic signal corresponds to a unique one of said unique ignition system failure modes.

15. The apparatus of claim 14 further including a second computer having an input receiving said diagnostic signal and a second memory, said second computer responsive to said diagnostic signal to store in said second memory an error code corresponding to an appropriate one of said unique ignition signal failure modes.

16. The apparatus of claim 15 further including means for extracting said error code from said second computer.

17. The apparatus of claim 14 wherein said number of spark voltage waveforms further includes a spark voltage waveform corresponding to normal ignition system operation, said second computer comparing said spark voltage signal with each of said number of spark voltage waveforms and producing said diagnostic signal wherein said diagnostic signal corresponds to normal ignition system operation if said spark voltage signal matches said spark voltage waveform corresponding to normal ignition system operation.