Electrical connector assembly for a refrigerator door

• US 6,007,362 A
• Filed: 12/09/1997
• Issued: 12/28/1999
• Est. Priority Date: 12/09/1997
• Status: Expired due to Term

• Current Assignee: Tyco Electronics Services GmbH (TE Connectivity Limited)
• Original Assignee: The Whitaker Corporation (Meggitt PLC)
• Inventors: Davis, Wayne Samuel, Whiteman, Robert Neil Jr.
• Primary Examiner(s): Abrams, Neil
• Assistant Examiner(s): HYEON, HAE M
• Application Number:
  US08/987,629
• Time in Patent Office: 749 Days
• Field of Search: 439/357, 439/358, 439/680, 439/746, 439/747
• US Class Current: 439/358
• CPC Class Codes: H01R 13/5221 having cable sealing means
• CPC Class Codes: H01R 13/6272 comprising a single latching arm
• CPC Class Codes: H01R 13/6456 comprising keying elements at different positions along the periphery of the connector

Abstract

An electrical connector assembly which includes a plug subassembly and a receptacle subassembly. The receptacle subassembly is substantially cylindrical with a diameter such that it passes through the hollow hinge pin of a refrigerator door. The receptacle body is formed with an outwardly extending abutment which is confined to the diametrical extremity of the cylinder and which cooperates with a latch member of the mating subassembly. The plug subassembly has a hollow forward mating portion for accepting the receptacle body therein. The forward mating portion is formed by an incomplete cylindrical wall having a longitudinal gap. The receptacle abutment is aligned with the gap and the plug latch member extends into the gap. Polarizing features are provided on both the plug and receptacle bodies to insure appropriate alignment of the plug and receptacle subassemblies.

Claims

1. An electrical connector assembly comprising:

a plug subassembly including;

an insulative plug body having a hollow forward mating portion bounded by a cylindrical wall defining a longitudinal plug axis and subtending an arc greater than 180° and

less than 360°

to provide a gap in said cylindrical wall, the plug body further having a contact receiving portion rearwardly of said gap, said contact receiving portion being a substantially solid partial cylinder coextensive with said cylindrical wall and subtending an arc greater than 180° and

less than the arc subtended by the cylindrical wall to provide a planar surface rearwardly of said gap and angularly symmetrical about said axis with respect to said gap, said contact receiving portion being formed with at least one contact receiving bore extending longitudinally therethrough from a rear wall to a front mating wall defining the rear of said forward mating portion;

at least one conductive male contact member received in a respective one of said at least one contact receiving bore and having a forward mating end extending beyond said front mating wall into said forward mating portion; and

a latch member mounted to said planar surface and pivotable about a pivot axis orthogonal to said plug axis, said latch member having a forward end with a rear engagement wall extending into said gap; and

a receptacle subassembly including;

an insulative receptacle body having a substantially cylindrical shape defining a longitudinal receptacle axis and sized so that a forward portion fits within said forward mating portion of said plug body with the receptacle axis being parallel to the plug axis, said receptacle body being formed with at least one contact receiving bore extending longitudinally therethrough from a rear wall to a front mating wall and aligned with a respective one of said plug body at least one contact receiving bore when said receptacle body is received in said plug body forward mating portion;

at least one conductive female contact member received in a respective one of said receptacle body at least one contact receiving bore and having a forward mating end adapted for mating engagement with the forward mating end of a respective plug male contact member, the forward mating end of said at least one female contact member being recessed within its respective bore behind said receptacle front mating wall; and

an abutment extending radially outward from said receptacle body forward portion, said abutment extending into said gap when said receptacle body forward portion is received in said plug body forward mating portion, said abutment having a rear wall adapted for interfering engagement with the rear engagement wall of said plug latch member when said receptacle body forward portion is fully seated in said plug body forward mating portion.

2. The assembly according to claim 1 wherein said latch member is formed unitarily with said plug body and includes a pedestal portion extending radially outward from said surface to provide said pivot axis, said latch member forward end being cantilevered forwardly from the distal end of said pedestal portion, said pedestal portion providing a yieldable biasing force to said latch member forward end to maintain the latch member rear engagement wall in interfering engagement with said receptacle abutment rear wall.

3. The assembly according to claim 2 wherein said latch member forward end and said abutment both include cooperating forward camming surfaces so that when said receptacle body forward portion is inserted in said plug body forward mating portion the forward camming surface of said abutment engages the forward camming surface of said latch member to move the forward end of said latch member radially outward beyond said abutment until said abutment rear wall passes said latch member rear engagement wall, at which time said latch member forward end snaps downwardly to interfere with subsequent separation of the plug and receptacle subassemblies.

4. The assembly according to claim 3 wherein said latch member further includes a handle portion cantilevered rearwardly from the distal end of said pedestal portion, whereby a downward force applied to said handle portion results in the latch member forward end being moved upwardly to disengage from the abutment and allow separation of the plug and receptacle subassemblies.

5. The assembly according to claim 1 wherein said plug body cylindrical wall is formed with at least one raised longitudinal rib within said hollow forward mating portion and said receptacle body forward portion is formed with at least one longitudinal groove complemental to said at least one rib and extending rearwardly from said receptacle body front mating wall, there being an equal number of ribs and grooves, the at least one rib and at least one groove being angularly located to provide a polarizing feature for the mating of the plug and receptacle subassemblies.

6. The assembly according to claim 5 wherein the forward end of said at least one rib is recessed within said hollow forward mating portion, whereby the plug and receptacle subassemblies are partially mated before polarization.

7. The assembly according to claim 1 wherein:

each of said contact members includes a cylindrical barrel section, an outwardly extending projection at the rear of the barrel section, and an outwardly extending locking lance at the forward end of the barrel section; and

each of said contact receiving bores includes a central reduced diameter portion sized to accept said barrel section therein and terminated by a front wall within an enlarged diameter forward portion and a rear wall within an enlarged diameter rear portion, the length of said central reduced diameter portion being less than the distance between the rear end of said lance and the forward end of said projection;

whereby when a contact member is installed in a respective contact receiving bore, the lance is compressed as it passes through the central reduced diameter portion and then snaps outwardly to interfere with subsequent rearward removal of the contact member from the bore, and the projection is in interfering relation with the rear wall to interfere with further forward movement of the contact member, thereby capturing the contact member in the bore.

8. The assembly according to claim 1 wherein said abutment is contained entirely within the confines of a circle which defines the substantially cylindrical shape of said receptacle body, when viewed in a plane orthogonal to said receptacle axis.

9. An electrical connector subassembly comprising:

an insulative body having a hollow forward mating portion bounded by a cylindrical wall defining a longitudinal axis, the body further having a contact receiving portion which is substantially solid and coextensive with at least part of said cylindrical wall, said contact receiving portion being formed with at least one contact receiving bore extending longitudinally therethrough from a rear wall to a front mating wall defining the rear of said forward mating portion;

at least one conductive contact member received in a respective one of said at least one contact receiving bore of said body and having a forward mating end extending beyond said front mating wall into said hollow forward mating portion; and

at least one raised longitudinal rib within said hollow forward mating portion to provide a polarizing feature in cooperation with a complemental groove on the exterior of an insulative body of a complemental mating connector subassembly received in said hollow forward mating portion, the forward end of said at least one rib being recessed within said hollow forward mating portion

whereby said insulative bodies of said complemental mating connector subassemblies are partially mated before polarization and subsequent mating of complemental contact members within said subassemblies.