Magnetic toner, image forming method and process cartridge

• US 6,007,957 A
• Filed: 09/24/1998
• Issued: 12/28/1999
• Est. Priority Date: 09/25/1997
• Status: Expired due to Term

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Katada, Masaichiro, Okubo, Nobuyuki, Onuma, Tsutomu, Kobori, Takakuni, Takano, Masao
• Primary Examiner(s): MARTIN, ROLAND E
• Application Number:
  US09/159,573
• Time in Patent Office: 460 Days
• Field of Search: 430/106.6, 430/111, 430/120
• US Class Current: 430/106.2
• CPC Class Codes: G03G 9/0819 characterised by the dimensions of the particles
• CPC Class Codes: G03G 9/0821 characterised by physical parameters magnetic parameters G03G9/083
• CPC Class Codes: G03G 9/0827 characterised by their shape, e.g. degree of sphericity
• CPC Class Codes: G03G 9/0833 Oxides
• CPC Class Codes: G03G 9/0834 Non-magnetic inorganic compounds chemically incorporated in magnetic components
• CPC Class Codes: G03G 9/08782 Waxes
• CPC Class Codes: G03G 9/09716 treated with organic compounds
• CPC Class Codes: G03G 9/09725 Silicon-oxides; Silicates

Abstract

A magnetic toner includes magnetic toner particles containing at least a binder resin and a magnetic iron oxide. The magnetic iron oxide contains 0.2 to 4.0% by weight of at least one metal element selected from the group consisting of Mn, Zn, Ni, Cu, Co, Cr, Cd, Al, Sn and Mg, and 0.2 to 0.8% by weight of silicon element on the basis of an iron element; the ratio (B_si /A_Si)×100 of the content B_Si of the silicon element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Si of the silicon element present in the magnetic iron oxide is 45 to 85%; the ratio (C_si /A_Si)×100 of the content C_Si of the silicon element present in the magnetic iron oxide up to an iron element solubility of 10% by weight to the total content A_Si is 35 to 70%; and the magnetic toner has a weight average particle diameter of 3.5 to 10.0 μm, and contains 0 to 30% by volume of magnetic toner particles having a volume particle diameter of 12.7 μm or more determined from a volume distribution.

Claims

1. A magnetic toner comprising:

magnetic toner particles containing at least a binder resin and magnetic iron oxide;

wherein the magnetic iron oxide contains 0.2 to 4.0% by weight of at least one metal element selected from the group consisting of Mn, Zn, Ni, Cu, Co, Cr, Cd, Al, Sn and Mg, and 0.2 to 0.8% by weight of silicon element based on an iron element;

the ratio (B_si /A_Si)×

100 of the content B_Si of the silicon element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Si of the silicon element present in the magnetic iron oxide is 45 to 85%;

the ratio (C_si /A_si)×

100 of the content C_Si of the silicon element present in the magnetic iron oxide up to an iron element solubility of 10% by weight to the total content A_Si is 35 to 70%; and

the magnetic toner has a weight average particle diameter of 3.5 to 10.0 μ

m, and contains 0 to 30% by volume of magnetic toner particles having a volume particle diameter of 12.7 μ

m or more determined from a volume distribution.

2. The magnetic toner according to claim 1, wherein in the magnetic iron oxide, the ratio (B_Metal /A_Metal)×

100 of the content B_Metal of at least one metal element selected from the group consisting of Mn, Zn, Ni, Cu, Co, Cr, Cd, Al, Sn and Mg and present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the content A_metal of the metal group element present in the magnetic iron oxide is 40 to 100%.

3. The magnetic toner according to claim 1, wherein the magnetic iron oxide contains 0.7 to 2.0% by weight of Mn based on the iron element, and the ratio (B_Mn /A_Mn)×

100 of the content B_Mn of Mn element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Mn of Mn element present in the magnetic iron oxide is 50 to 90%.

4. The magnetic toner according to claim 1, wherein the magnetic iron oxide contains 0.2 to 0.8% by weight of Zn based on the iron element, and the ratio (B_Zn /A_Zn)×

100 of the content B_Zn of Zn element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Zn of Zn element present in the magnetic iron oxide is 40 to 100%.

5. The magnetic toner according to claim 1, wherein the magnetic iron oxide contains 0.01 to 0.8% by weight of Cu based on the iron element, and the ratio (B_Cu /A_Cu)×

100 of the content B_Cu of Cu element present in the magnetic iron oxide up to an iron element solubility of 10% by weight to the total content A_Cu of Cu element present in the magnetic iron oxide is 70 to 100%.

6. The magnetic toner according to claim 1, wherein the magnetic iron oxide contains 0.1 to 0.6% by weight of Ni based on the iron element, and the ratio (B_Ni /A_Ni)×

100 of the content B_Ni of Ni element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Ni of Ni element present in the magnetic iron oxide is 40 to 100%.

7. The magnetic toner according to claim 1, wherein the magnetic iron oxide has a bulk density of 0.4 to 0.8 g/cm³.

8. The magnetic toner according to claim 1, wherein the magnetic iron oxide has a bulk density of 0.5 to 0.7 g/cm³.

9. The magnetic toner according to claim 1, wherein the magnetic iron oxide has spheroidicity of 0.80 or more.

10. The magnetic toner according to claim 1, wherein the magnetic iron oxide has spheroidicity of 0.80 to 1.00.

11. The magnetic toner according to claim 1, wherein the magnetic iron oxide has a number average particle diameter of 0.05 to 1.00 μ

m.

12. The magnetic toner according to claim 1, wherein the magnetic iron oxide has a number average particle diameter of 0.10 to 0.40 μ

m.

13. The magnetic toner according to claim 1, wherein the magnetic toner has a volume average particle diameter of 2.5 to 6.0 μ

m.

14. The magnetic toner according to claim 1, wherein the magnetic toner particles contain 20 to 200 parts by weight of the magnetic iron oxide based on 100 parts by weight of the binder resin.

15. The magnetic toner according to claim 1, wherein the magnetic toner particles contain 30 to 150 parts by weight of the magnetic Iron oxide based on 100 parts by weight of the binder resin.

16. The magnetic toner according to claim 1, wherein the magnetic toner particles further contain hydrocarbon wax, ethylenic olefin polymer or ethylenic olefin copolymer.

17. The magnetic toner according to claim 1, wherein the magnetic toner particles further contain polypropylene wax having a acid value of 1 to 30 mgKOH/g.

18. The magnetic toner according to claim 1, wherein the magnetic toner particles further contain polypropylene wax having a acid value of 1 to 15 mgKOH/g.

19. The magnetic toner according to claim 17, wherein the wax has an endothermic peak at 130°

C. or less in differential scanning calorimetry (DSC).

20. The magnetic toner according to claim 17, wherein the wax contains 3% by weight or more of ethylene component.

21. The magnetic toner according to claim 17, wherein the wax contains 3 to 20% by weight of ethylene component.

22. The magnetic toner according to claim 17, wherein the wax contains 3 to 10% by weight of ethylene component.

23. The magnetic toner according to claim 17, wherein the wax is modified with at least one acid monomer selected from maleic acid, maleic acid half ester, and maleic anhydride.

24. The magnetic toner according to claim 1, comprising a mixture of the magnetic toner particles and an inorganic fine powder.

25. The magnetic toner according to claim 24, wherein the inorganic fine powder is subjected to hydrophobic treatment.

26. The magnetic toner according to claim 24, wherein the inorganic fine powder comprises a silica fine powder or titanium fine powder.

27. The magnetic toner according to claim 26, wherein the silica fine powder is treated with a silane coupling agent and silicone oil.

28. The magnetic toner according to claim 27, wherein the silica fine powder is treated with a silane coupling agent and then silicone oil, or simultaneously treated with a silane coupling agent and silicone oil.

29. The magnetic toner according to claim 24, wherein the content of the inorganic fine powder is 0.1 to 5.0 parts by weight based on 100 parts by weight of the magnetic toner particles.

30. The magnetic toner according to claim 1, comprising a mixture of the magnetic toner, the inorganic fine powder and resin fine particles.

31. An image forming method comprising the steps of:

charging an electrostatic latent image holding member for holding an electrostatic latent image;

forming an electrostatic latent image on the charged electrostatic latent image holding member; and

developing the electrostatic latent image on the electrostatic latent image holding member by a magnetic toner to form a toner image;

wherein the magnetic toner comprises magnetic toner particles containing at least a binder resin and magnetic iron oxide;

the magnetic iron oxide contains 0.2 to 4.0% by weight of at least one metal element selected from the group consisting of Mn, Zn, Ni, Cu, Co, Cr, Cd, Al, Sn and Mg, and 0.2 to 0.8% by weight of silicon element on the basis of an iron element;

the ratio (B_si /A_Si)×

100 of the content B_Si of the silicon element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Si of the silicon element present in the magnetic iron oxide is 45 to 85%;

the ratio (C_si /A_Si)×

100 of the content C_Si of the silicon element present in the magnetic iron oxide up to an iron element solubility of 10% by weight to the total content A_Si is 35 to 70%; and

the magnetic toner has a weight average particle diameter of 3.5 to 10.0 μ

m, and contains 0 to 30% by volume of magnetic toner particles having a volume particle diameter of 12.7 μ

m or more determined from a volume distribution.

32. The method according to claim 31, wherein in the magnetic iron oxide, the ratio (B_Metal /A_Metal)×

100 of the content B_Metal of at least one metal element selected from the group consisting of Mn, Zn, Ni, Cu, Co, Cr, Cd, Al, Sn and Mg and present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the content A_metal of the metal group element present in the magnetic iron oxide is 40 to 100%.

33. The method according to claim 31, wherein the magnetic iron oxide contains 0.7 to 2.0% by weight of Mn based on the iron element, and the ratio (B_Mn /A_Mn)×

100 of the content B_Mn of Mn element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Mn of Mn element present in the magnetic iron oxide is 50 to 90%.

34. The method according to claim 31, wherein the magnetic iron oxide contains 0.2 to 0.8% by weight of Zn based on the iron element, and the ratio (B_Zn /A_Zn)×

100 of the content B_Zn of Zn element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Zn of Zn element present in the magnetic iron oxide is 40 to 100%.

35. The method according to claim 31, wherein the magnetic iron oxide contains 0.01 to 0.8% by weight of Cu based on the iron element, and the ratio (B_Cu /A_Cu)×

100 of the content B_Cu of Cu element present in the magnetic iron oxide up to an iron element solubility of 10% by weight to the total content A_Cu of Cu element present in the magnetic iron oxide is 70 to 100%.

36. The method according to claim 31, wherein the magnetic iron oxide contains 0.1 to 0.6% by weight of Ni based on the iron element, and the ratio (B_Ni /A_Ni)×

100 of the content B_Ni of Ni element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Ni of Ni element present in the magnetic iron oxide is 40 to 100%.

37. The method according to claim 31, wherein the magnetic iron oxide has a bulk density of 0.4 to 0.8 g/cm³.

38. The method according to claim 31, wherein the magnetic iron oxide has a bulk density of 0.5 to 0.7 g/cm³.

39. The method according to claim 31, wherein the magnetic iron oxide has spheroidicity of 0.80 or more.

40. The method according to claim 31, wherein the magnetic iron oxide has spheroidicity of 0.80 to 1.00.

41. The method according to claim 31, wherein the magnetic iron oxide has a number average particle diameter of 0.05 to 1.00 μ

m.

42. The method according to claim 31, wherein the magnetic iron oxide has a number average particle diameter of 0.10 to 0.40 μ

m.

43. The method according to claim 31, wherein the magnetic toner has a volume average particle diameter of 2.5 to 6.0 μ

m.

44. The method according to claim 31, wherein the magnetic toner particles contain 20 to 200 parts by weight of the magnetic iron oxide based on 100 parts by weight of the binder resin.

45. The method according to claim 31, wherein the magnetic toner particles contain 30 to 150 parts by weight of the magnetic iron oxide based on 100 parts by weight of the binder resin.

46. The method according to claim 31, wherein the magnetic toner particles further contain hydrocarbon wax, ethylenic olefin polymer or ethylenic olefin copolymer.

47. The method according to claim 31, wherein the magnetic toner particles further contain polypropylene wax having an acid value of 1 to 30 mgKOH/g.

48. The method according to claim 31, wherein the magnetic toner particles further contain polypropylene wax having an acid value of 1 to 15 mgKOH/g.

49. The method according to claim 47, wherein the wax has an endothermic peak at 130°

C. or less in differential scanning calorimetry (DSC).

50. The method according to claim 47, wherein the wax contains 3% by weight or more of ethylene component.

51. The method according to claim 47, wherein the wax contains 3 to 20% by weight of ethylene component.

52. The method according to claim 47, wherein the wax contains 3 to 10% by weight of ethylene component.

53. The method according to claim 47, wherein the wax is modified with at least one acid monomer selected from maleic acid, maleic acid half ester, and maleic anhydride.

54. The method according to claim 31, comprising a mixture of the magnetic toner particles and an inorganic fine powder.

55. The method according to claim 54, wherein the inorganic fine powder is subjected to hydrophobic treatment.

56. The method according to claim 54, wherein the inorganic fine powder comprises a silica fine powder or titanium fine powder.

57. The method according to claim 56, wherein the silica fine powder is treated with a silane coupling agent and silicone oil.

58. The method according to claim 57, wherein the silica fine powder is treated with a silane coupling agent and then silicone oil, or simultaneously treated with a silane coupling agent and silicone oil.

59. The method according to claim 54, wherein the content of the inorganic fine powder is 0.1 to 5.0 parts by weight based on 100 parts by weight of the magnetic toner particles.

60. The method according to claim 31, comprising a mixture of the magnetic toner, the inorganic fine powder and resin fine particles.

61. The method according to claim 31, wherein the electrostatic latent image holding member comprises an electrophotographic photosensitive member.

62. The method according to claim 31, wherein the toner image formed on the electrostatic latent image holding member is transferred to a transfer material.

63. The method according to claim 62, wherein the toner image transferred to the transfer material is fixed under heating.

64. The method according to claim 62, wherein after transfer, the surface of the electrostatic latent image holding member is cleaned.

65. The method according to claim 31, wherein the magnetic toner is carried on the surface of a toner carrying member provided with a space from the electrostatic latent image holding member to form, on the surface of the toner carrying member, a toner layer thinner than the space between the electrostatic latent image holding member and the toner carrying member so that the electrostatic latent image formed on the electrostatic latent image holding member is developed by the magnetic toner of the toner layer formed on the surface of the toner carrying member in a development region where the electrostatic latent image holding member is opposite to the toner carrying member.

66. The method according to claim 65, wherein an AC bias or pulse bias is applied to the toner carrying member in development of the electrostatic latent image.

67. A process cartridge detachably mountable on a main assembly of an image forming apparatus comprising:

an electrostatic latent image holding member for holding an electrostatic latent image; and

development means comprising a magnetic toner for developing the electrostatic latent image;

wherein the magnetic toner comprises magnetic toner particles containing at least a binder resin and magnetic iron oxide;

the magnetic iron oxide contains 0.2 to 4.0% by weight of at least one metal element selected from the group consisting of Mn, Zn, Ni, Cu, Co, Cr, Cd, Al, Sn and Mg, and 0.2 to 0.8% by weight of silicon element on the basis of an iron element;

the ratio (B_si /A_Si)×

100 of the content B_Si of the silicon element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Si of the silicon element present in the magnetic iron oxide is 45 to 85%;

the ratio (C_si /A_Si)×

100 of the content C_Si of silicon element present in the magnetic iron oxide up to an iron element solubility of 10% by weight to the total content A_Si is 35 to 70%; and

the magnetic toner has a weight average particle diameter of 3.5 to 10.0 μ

m, and contains 0 to 30% by volume of magnetic toner particles having a volume particle diameter of 12.7 μ

m or more determined from a volume distribution.

68. The process cartridge according to claim 67, wherein in the magnetic iron oxide, the ratio (B_Metal /A_Metal)×

100 of the content B_Metal of at least one metal element selected from the group consisting of Mn, Zn, Ni, Cu, Co, Cr, Cd, Al, Sn and Mg and present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the content A_metal of the metal group element present in the magnetic iron oxide is 40 to 100%.

69. The process cartridge according to claim 67, wherein the magnetic iron oxide contains 0.7 to 2.0% by weight of Mn based on the iron element, and the ratio (B_Mn /A_Mn)×

100 of the content B_Mn of Mn element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Mn of Mn element present in the magnetic iron oxide is 50 to 90%.

70. The process cartridge according to claim 67, wherein the magnetic iron oxide contains 0.2 to 0.8% by weight of Zn based on the iron element, and the ratio (B_Zn /A_Zn)×

100 of the content B_Zn of Zn element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Zn of Zn element present in the magnetic iron oxide is 40 to 100%.

71. The process cartridge according to claim 67, wherein the magnetic iron oxide contains 0.01 to 0.8% by weight of Cu based on the iron element, and the ratio (B_Cu /A_Cu)×

100 of the content B_Cu of Cu element present in the magnetic iron oxide up to an iron element solubility of 10% by weight to the total content A_Cu of Cu element present in the magnetic iron oxide is 70 to 100%.

72. The process cartridge according to claim 67, wherein the magnetic iron oxide contains 0.1 to 0.6% by weight of Ni based on the iron element, and the ratio (B_Ni /A_Ni)×

100 of the content B_Ni of Ni element present in the magnetic iron oxide up to an iron element solubility of 20% by weight to the total content A_Ni of Ni element present in the magnetic iron oxide is 40 to 100%.

73. The process cartridge according to claim 67, wherein the magnetic iron oxide has a bulk density of 0.4 to 0.8 g/cm³.

74. The process cartridge according to claim 67, wherein the magnetic iron oxide has a bulk density of 0.5 to 0.7 g/cm³.

75. The process cartridge according to claim 67, wherein the magnetic iron oxide has spheroidicity of 0.80 or more.

76. The process cartridge according to claim 67, wherein the magnetic iron oxide has spheroidicity of 0.80 to 1.00.

77. The process cartridge according to claim 67, wherein the magnetic iron oxide has a number average particle diameter of 0.05 to 1.00 μ

m.

78. The process cartridge according to claim 67, wherein the magnetic iron oxide has a number average particle diameter of 0.10 to 0.40 μ

m.

79. The process cartridge according to claim 67, wherein the magnetic toner has a volume average particle diameter of 2.5 to 6.0 μ

m.

80. The process cartridge according to claim 67, wherein the magnetic toner particles contain 20 to 200 parts by weight of the magnetic iron oxide based on 100 parts by weight of the binder resin.

81. The process cartridge according to claim 67, wherein the magnetic toner particles contain 30 to 150 parts by weight of the magnetic iron oxide based on 100 parts by weight of the binder resin.

82. The process cartridge according to claim 67, wherein the magnetic toner particles further contain hydrocarbon wax, ethylenic olefin polymer or ethylenic olefin copolymer.

83. The process cartridge according to claim 67, wherein the magnetic toner particles further contain polypropylene wax having an acid value of 1 to 30 mgKOH/g.

84. The process cartridge according to claim 67, wherein the magnetic toner particles further contain polypropylene wax having an acid value of 1 to 15 mgKOH/g.

85. The process cartridge according to claim 83, wherein the wax has an endothermic peak at 130°

C. or less in differential scanning calorimetry (DSC).

86. The process cartridge according to claim 83, wherein the wax contains 3% by weight or more of ethylene component.

87. The process cartridge according to claim 83, wherein the wax contains 3 to 20% by weight of ethylene component.

88. The process cartridge according to claim 83, wherein the wax contains 3 to 10% by weight of ethylene component.

89. The process cartridge according to claim 83, wherein the wax is modified with at least one acid monomer selected from maleic acid, maleic acid half ester, and maleic anhydride.

90. The process cartridge according to claim 67, comprising a mixture of the magnetic toner particles and an inorganic fine powder.

91. The process cartridge according to claim 90, wherein the inorganic fine powder is subjected to hydrophobic treatment.

92. The process cartridge according to claim 90, wherein the inorganic fine powder comprises a silica fine powder or titanium fine powder.

93. The process cartridge according to claim 92, wherein the silica fine powder is treated with a silane coupling agent and silicone oil.

94. The process cartridge according to claim 93, wherein the silica fine powder is treated with a silane coupling agent and then silicone oil, or simultaneously treated with a silane coupling agent and silicone oil.

95. The process cartridge according to claim 90, wherein the content of the inorganic fine powder is 0.1 to 5.0 parts by weight based on 100 parts by weight of the magnetic toner particles.

96. The process cartridge according to claim 67, comprising a mixture of the magnetic toner, the inorganic fine powder and resin fine particles.

97. The process cartridge according to claim 67, wherein the electrostatic latent image holding member comprises an electrophotographic photosensitive member.

98. The process cartridge according to claim 67, wherein the development means comprises at least the magnetic toner, a toner container for containing the magnetic toner, and a toner carrying member for carrying the magnetic toner contained in the toner container and conveying the magnetic toner to the development region.

99. The process cartridge according to claim 98, wherein the development means further comprises a toner layer thickness regulating member for regulating the thickness of the toner layer formed on the surface of the toner carrying member by the magnetic toner.

100. The process cartridge according to claim 98, wherein the surfaces of the electrostatic latent image holding member and the toner carrying member are spaced, and the thickness of the toner layer formed on the surface of the toner carrying member is smaller than the space between the electrostatic latent image holding member and the toner carrying member.

101. The process cartridge according to claim 67, further comprising at least one member selected from the group consisting of a cleaning member for cleaning the surface of the electrostatic latent image holding member, and primary charging means for primarily charging the electrostatic latent image holding member.