Self-evacuating vacuum cleaner

• US 6,009,596 A
• Filed: 01/06/1998
• Issued: 01/04/2000
• Est. Priority Date: 07/12/1996
• Status: Expired due to Term

• Current Assignee: Shop-Vac Corporation (Hangzhou Great Star Industrial Company Limited)
• Original Assignee: Shop-Vac Corporation (Hangzhou Great Star Industrial Company Limited)
• Inventors: Buss, Randy L., Berfield, Robert C.
• Primary Examiner(s): MOORE, CHRISTOPHER K
• Application Number:
  US09/004,501
• Time in Patent Office: 728 Days
• Field of Search: 15/320, 15/321, 15/353
• US Class Current: 15/353
• CPC Class Codes: A47L 11/30 by suction
• CPC Class Codes: A47L 11/4011 Regulation of the cleaning machine by electric means; Control systems and remote control systems therefor
• CPC Class Codes: A47L 11/4019 Fill level sensors; Security means to prevent overflow, e.g. float valves
• CPC Class Codes: A47L 11/4025 Means for emptying
• CPC Class Codes: A47L 11/4027 Filtering or separating contaminants or debris
• CPC Class Codes: A47L 11/4044 Vacuuming or pick-up tools; Squeegees
• CPC Class Codes: A47L 11/4069 Driving or transmission means for the cleaning tools
• CPC Class Codes: A47L 11/4077 Skirts or splash guards
• CPC Class Codes: A47L 7/0028 Security means, e.g. float valves or level switches for preventing overflow
• CPC Class Codes: A47L 7/0038 with means for emptying the tanks
• CPC Class Codes: A47L 7/0042 Gaskets; Sealing means

Abstract

A vacuum cleaner has an electric motor driving an air impeller for creating suction and a pump which draws liquid material through an inlet tube from the bottom of a tank and expels it from the tank. The vacuum cleaner also includes a mechanical shut-off and override assembly that automatically shuts off the motor if the liquid level in the tank gets too high. The user, however, can mechanically override this automatic shut-off in order to continue pumping liquid out of the tank. A priming apparatus is disposed in the tank in fluid communication with the pump, and a valve is selectively actuable to establish a pressure differential across liquid in the priming apparatus to thereby prime the pump.

Claims

1. A vacuum cleaner comprising:

a tank for collecting material;

an air impeller housing having an inlet opening in air flow communication with an interior of the tank;

a driven air impeller disposed inside the impeller housing;

a shaft extension extending from the air impeller and rotating with the air impeller;

a powered pump having a pump impeller mechanically connected to the air impeller by the shaft extension, the pump further having an inlet tube communicating with the interior of the tank and an outlet through which pumped material exits the pump;

an upper vacuum assembly carrying the motor, the air impeller, and an upper pump assembly which includes the pump impeller; and

a pump adapter assembly removably attached to the upper pump assembly and including the pump inlet tube.

2. The vacuum cleaner of claim 1, in which the tank has an upper opening adapted to receive a removable lid, the lid carrying the upper vacuum assembly.

3. The vacuum cleaner of claim 2, in which the lid an further carries a discharge outlet and the pump adapter assembly further comprises an outlet tube having a it end releasably attached to the discharge outlet and a second end in fluid communication with the pump outlet.

4. The vacuum cleaner of claim 1, in which the upper pump assembly includes an inner annular wall defining a pump inlet and an outer annular wall defining the pump outlet, and the pump adapter assembly includes a fitting having an upper inlet tube and an outer annular wall sized to releasably engage the inner and outer annular walls of the pump, respectively, the inlet tube being connected to the upper inlet tube of the pump adapter assembly.

5. A vacuum cleaner comprising:

a tank for collecting material;

an air impeller housing having an inlet opening in air flow communication with an interior of the tank;

an air impeller disposed inside the impeller housing;

a pump having an inlet in fluid communication with a lower interior portion of the tank, a pump impeller located above the lower portion of the tank, and an outlet through which pumped material exits the pump;

a shaft extension mechanically connecting the air impeller to the pump impeller; and

a motor mechanically attached to the air impeller for driving the air impeller and the pump impeller simultaneously;

wherein the material is drawn from the lower interior portion of the tank into the pump inlet by the pump impeller and expelled from the pump outlet.

6. The vacuum cleaner of claim 5 in which the pump is disposed in a cage extending directly below the air impeller housing.

7. The vacuum cleaner of claim 6 in which the tank has an upper opening for receiving a removable lid, the lid carrying the cage.

8. The vacuum cleaner of claim 5 in which the pump further comprises an interior priming chamber and an orifice extending from the priming chamber to an exterior of the pump.

9. The vacuum cleaner of claim 5 further comprising a priming apparatus disposed in the interior lower portion of the tank and in fluid communication with the pump inlet, and a means selectively actuable for establishing a pressure differential across liquid in the priming apparatus to thereby prime the pump.

10. A vacuum cleaner comprising:

a tank for receiving vacuumed liquid;

an air impeller housing having an opening in air flow communication with an interior of the tank;

a driven air impeller disposed inside the impeller housing;

a powered pump mounted proximate the air impeller, the pump having a pump impeller, an inlet in communication with a lower portion of the interior of the tank, and an outlet through which pumped material exits the pump; and

a shaft mechanically connecting the air impeller to the pump impeller.

11. The vacuum cleaner of claim 10 further comprising a motor mechanically connected to the shaft for driving the air impeller and the pump impeller.

12. The vacuum cleaner of claim 10 in which the pump is located in an upper portion of the tank.

13. The vacuum cleaner of claim 10 in which the pump further comprises an interior priming chamber and an orifice extending from the priming chamber to an exterior of the pump.

14. The vacuum cleaner of claim 10 further comprising a priming apparatus disposed in the interior lower portion of the tank and in fluid communication with the pump inlet, and a means selectively actuable for establishing a pressure differential across liquid in the priming apparatus to thereby prime the pump.