Method for evaluating performance of chemical filter for cleaning gas

• US 6,009,739 A
• Filed: 12/18/1997
• Issued: 01/04/2000
• Est. Priority Date: 12/18/1996
• Status: Expired due to Fees

• Current Assignee: Ebara Corporation
• Original Assignee: Ebara Corporation
• Inventors: Katsumine, Mari, Kawazu, Hideo, Iwaki, Kazuo, Fujiwara, Kunio, Takai, Takeshi, Sekiguchi, Hideaki
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): TRAN, THUY V
• Application Number:
  US08/993,988
• Time in Patent Office: 747 Days
• Field of Search: 73/38, 73/1.02, 73/1.06, 73/24.04, 73/73, 73/863.23, 73/863.24, 73/863.25, 73/45.2, 73/28.01, 73/28.03, 73/29.01, 73/29.03, 73/77, 55/486
• US Class Current: 73/1.02
• CPC Class Codes: B01D 53/0454 Controlling adsorption controlling temperature swing adsorption B01D53/0462, controlling pressure swing adsorption B01D53/047

Abstract

A method for evaluating performance of a chemical filter element is disclosed. A moisture content, a weight or a pressure loss of a filter element including an ion exchanger is determined, and the determined value is compared with a prescribed value. Alternatively, the determined value is converted into a residual ion exchange capacity of the filter element, and the residual ion exchange capacity is compared with a prescribed value. When the determined value or the residual ion exchange capacity is equal to or less than the prescribed value, the filter element is exchanged. On the other hand, when the determined value or the residual ion exchange capacity is more than the prescribed value, after waiting a prescribed period, the determining step and the comparing step are repeated.

Claims

1. A method for evaluating performance of a chemical filter element for cleaning a gas, which method comprising the steps of:

determining at least one of a moisture content and a weight of a filter element including an ion exchanger;

comparing the determined value of a moisture content or a weight with a prescribed value of a moisture content or a weight;

replacing the filter element when the determined value is equal to or less than the prescribed value; and

waiting a prescribed period when the determined value is more than the prescribed value and repeating the determining step and the comparing step subsequent to the waiting step;

wherein the prescribed value of a moisture content or a weight is smaller than an initial value of a moisture content or a weight of the filter element.

2. A method of claim 1, further comprising the step of maintaining the filter element at a prescribed temperature and a prescribed humidity prior to the determining step.

3. A method of claim 1, wherein a filter assembly comprises a housing and the filter element being fixed to the housing, and the replacing step includes replacing the filter assembly.

4. A method of claim 1, wherein another filter element is provided in an upstream of the filter element.

5. A method of claim 1, wherein the ion exchanger comprises an ion exchange group having strong acidity or strong basicity.

6. A method of claim 1, wherein the ion exchanger is made by irradiation-induced graft polymerization.

7. A method for evaluating performance of a chemical filter element for cleaning a gas, which method comprising the steps of:

determining at least one of a moisture content and a weight of a filter element including an ion exchanger;

converting the determined value of a moisture content or a weight into a residual ion exchange capacity of the filter element; and

comparing the residual ion exchange capacity with a prescribed value.

8. A method of claim 7 further comprising the step of replacing the filter element when the residual ion exchange capacity is equal to or less than the prescribed value.

9. A method of claim 8, wherein a filter assembly comprises a housing and the filter element being fixed to the housing, and the replacing step includes replacing the filter assembly.

10. A method of claim 7, further comprising the step of waiting a prescribed period when the residual ion exchange capacity is more than the prescribed value and repeating the determining step, the converting step and the comparing step subsequent to the waiting step.

11. A method of claim 7 wherein the prescribed value for the residual ion exchange capacity ranges from 20% to 40% of an initial ion exchange capacity of the filter element.

12. A method of claim 7, further comprising the steps of:

maintaining the filter element at a prescribed temperature and a prescribed humidity prior to the determining step; and

obtaining a calibration curve between a moisture content or a weight of the filter element and a residual ion exchange capacity of the filter element;

wherein the converting step comprises employing the calibration curve.

13. A method of claim 7, wherein the determining step comprises the steps of:

irradiating at least one of an infrared ray and a near infrared ray onto a surface of the filter element; and

detecting at least one of an infrared ray and a near infrared ray reflected from the surface of the filter element.

14. A method of claim 7 wherein the determining step comprises said step of determining a moisture content of the filter element.

15. A method of claim 7, wherein another filter element is provided in an upstream of the filter element.

16. A method of claim 7, wherein the ion exchanger comprises an ion exchange group having strong acidity or strong basicity.

17. A method of claim 7, wherein the ion exchanger is made by irradiation-induced graft polymerization.

18. A method for evaluating performance of a chemical filter element for cleaning a gas, which method comprising the steps of:

providing a filter element including an ion exchanger in a gas passage;

determining a pressure difference between an upstream and a downstream of the filter element;

comparing the determined value of a pressure difference with a prescribed value of a pressure difference;

replacing the filter element when the determined value is less than the prescribed value; and

waiting a prescribed period when the determined value is more than the prescribed value and repeating the determining step and the comparing step subsequent to the waiting step;

wherein the prescribed value of a pressure difference is smaller than an initial value of a pressure difference between an upstream and a downstream of the filter element.

19. A method of claim 18, further comprising the step of maintaining the filter element at a prescribed temperature and a prescribed humidity prior to the determining step.

20. A method for evaluating performance of a chemical filter element for cleaning a gas, which method comprising the steps of:

providing a filter element including an ion exchanger in a gas passage;

determining a pressure difference between an upstream and a downstream of the filter element;

converting the determined value of a pressure difference into a residual ion exchange capacity; and

comparing the residual ion exchange capacity with a prescribed value.

21. A method of claim 20, further comprising the step of replacing the filter element when the residual ion exchange capacity is equal to or less than the prescribed value.

22. A method of claim 21, wherein a filter assembly comprises a housing and the filter element being fixed to the housing, and the replacing step includes replacing the filter assembly.

23. A method of claim 20, further comprising the step of waiting a prescribed period when the residual ion exchange capacity is more than the prescribed value and repeating the determining step, the converting step and the comparing step subsequent to the waiting step.

24. A method of claim 20, further comprising the steps of:

maintaining the filter element at a prescribed temperature and a prescribed humidity prior to the determining step; and

obtaining a calibration curve between a residual ion exchange capacity of the filter element and a pressure difference between an upstream and a downstream of the filter element;

wherein the converting step comprises employing the calibration curve.

25. A method of claim 20, wherein another filter element is provided in an upstream of the filter element.

26. A method of claim 20, wherein the ion exchanger comprises an ion exchange group having strong acidity or strong basicity.

27. A method of claim 20, wherein the ion exchanger is made by irradiation-induced graft polymerization.

28. A method for evaluating performance of a chemical filter element for cleaning a gas, which method comprising the steps of:

providing a filter element including an ion exchanger in a gas passage;

determining a pressure difference between an upstream and a downstream of the filter element;

comparing the determined value of a pressure difference with a prescribed value of a pressure difference;

determining at least one of a moisture content and a weight of the filter element when the determined value of a pressure difference is equal to or less than the prescribed value; and

waiting a prescribed period when the determined value of a moisture content or a weight is more than the prescribed value and repeating the pressure-difference determining step, and the comparing step subsequent to the waiting step;

wherein the prescribed value of a pressure difference is smaller than an initial value of a pressure difference.

29. A method of claim 28, further comprising the steps of:

comparing the determined value of a moisture content or a weight of the filter element with a prescribed value of a moisture content or a weight;

replacing the filter element when the determined value of a moisture content or a weight is equal to or less than the prescribed value; and

waiting a prescribed period when the determined value of a moisture content or a weight is more than the prescribed value and repeating the pressure-difference determining step and the pressure-difference comparing step subsequent to the waiting step

wherein the prescribed value of a moisture content or a weight is smaller than an initial value of a moisture content or a weight.

30. A method of claim 29, wherein a filter assembly comprises a housing and the filter element being fixed to the housing, and the replacing step includes replacing the filter assembly.

31. A method of claim 28, further comprising the steps of:

converting the determined value of a moisture content or a weight into a residual ion exchange capacity of the filter element; and

comparing the residual ion exchange capacity with a prescribed value.

32. A method of claim 31, further comprising the step of replacing the filter element when the residual ion exchange capacity is equal to or less than the prescribed value.

33. A method of claim 31, further comprising the step of waiting a prescribed period when the residual ion exchange capacity is more than the prescribed value and repeating the pressure-difference determining step and the pressure-difference comparing step subsequent to the waiting step.

34. A method of claim 28, further comprising the step of maintaining the filter element at a prescribed temperature and a prescribed humidity prior to the pressure-difference determining step.

35. A method of claim 28, wherein the moisture-content-or-weight determining step comprises the steps of:

irradiating at least one of an infrared ray and a near infrared ray onto a surface of the filter element; and

detecting at least one of an infrared ray and a near infrared ray reflected from the surface of the filter element.

36. A method of claim 28, wherein another filter element is provided in an upstream of the filter element.

37. A method of claim 28, wherein the ion exchanger comprises an ion exchange group having strong acidity or strong basicity.

38. A method of claim 28, wherein the ion exchanger is made by irradiation-induced graft polymerization.

39. A method for evaluating performance of a chemical filter element for cleaning a gas, which method comprises the steps of:

providing a filter assembly including an ion exchanger in a gas passage, wherein said filter assembly comprises a housing, and the filter element is fixed to the housing;

determining a pressure difference between an upstream and a downstream of the filter element;

comparing the determined value of a pressure difference with a prescribed value of a pressure difference;

replacing the filter assembly when the determined value is equal to or less than the prescribed value; and

waiting a prescribed period when the determined value is more than the prescribed value and repeating the determining step and the comparing step subsequent to the waiting step;

wherein the prescribed value of a pressure difference is smaller than an initial value of a pressure difference between an upstream and a downstream of the filter element.

40. A method for evaluating performance of a chemical filter element for cleaning a gas, which method comprising the steps of:

providing a first filter element including an ion exchanger in a gas passage, wherein another filter element is provided in an upstream of the first filter element;

determining a pressure difference between an upstream and a downstream of the first filter element;

comparing the determined value of a pressure difference with a prescribed value of a pressure difference;

replacing the first filter element when the determined value is equal to or less than the prescribed value; and

waiting a prescribed period when the determined value is more than the prescribed value and repeating the determining step and the comparing step subsequent to the waiting step;

wherein the prescribed value of a pressure difference is smaller than an initial value of a pressure difference between an upstream and a downstream of the first filter element.

41. A method for evaluating performance of a chemical filter element for cleaning a gas, which method comprising the steps of:

providing a filter element including an ion exchanger in a gas passage, wherein the ion exchanger comprises an ion exchange group having strong acidity or strong basicity;

determining a pressure difference between an upstream and a downstream of the filter element;

comparing the determined value of a pressure difference with a prescribed value of a pressure difference;

replacing the filter element when the determined value is equal to or less than the prescribed value; and

waiting a prescribed period when the determined value is more than the prescribed value and repeating the determining step and the comparing step subsequent to the waiting step;

wherein the prescribed value of a pressure difference is smaller than an initial value of a pressure difference between an upstream and a downstream of the filter element.

42. A method for evaluating performance of a chemical filter element for cleaning a gas, which method comprising the steps of:

providing a filter element including an ion exchanger in a gas passage, wherein the ion exchanger is made by irradiation-induced graft polymerization;

determining a pressure difference between an upstream and a downstream of the filter element;

comparing the determined value of a pressure difference with a prescribed value of a pressure difference;

replacing the filter element when the determined value is equal to or less than the prescribed value; and

waiting a prescribed period when the determined value is more than the prescribed value and repeating the determining step and the comparing step subsequent to the waiting step;

wherein the prescribed value of a pressure difference is smaller than an initial value of a pressure difference between an upstream and a downstream of the filter element.