Automotive modular seat frame assembly

• US 6,010,195 A
• Filed: 08/29/1996
• Issued: 01/04/2000
• Est. Priority Date: 11/27/1995
• Status: Expired due to Fees

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Massara, Andrew, Masters, James, Davidson, Russell, Allison, Greg, Leistra, Philip III
• Primary Examiner(s): Brown, Peter R.
• Application Number:
  US08/705,513
• Time in Patent Office: 1,223 Days
• Field of Search: 297/232, 297/284.11, 297/325, 297/338, 297/344.1, 297/452.18, 297/452.2, 297/452.41, 297/452.55, 297/452.56, 248/393-395, 248/429, 248/430
• US Class Current: 297/452.55
• CPC Class Codes: B60N 2/02246 Electric motors therefor
• CPC Class Codes: B60N 2/02253 characterised by the transmission between the electric motor and the seat or seat parts
• CPC Class Codes: B60N 2/0264 characterised by the type of electrical connection, e.g. wiring, plugs or USB
• CPC Class Codes: B60N 2/0715 C or U-shaped
• CPC Class Codes: B60N 2/0747 the opening of the cross section being oriented in a direction different from the vertical, e.g. transversal
• CPC Class Codes: B60N 2/0806 with pin alignment systems, e.g. with at least one of a plurality of locking pins always aligned w.r.t. at least one of a plurality of pin-receiving elements
• CPC Class Codes: B60N 2/5825 by hooks, staples, clips, snap fasteners or the like
• CPC Class Codes: B60N 2/5891 characterised by the manufacturing process; manufacturing seat coverings not otherwise provided for
• CPC Class Codes: B60N 2/682 Joining means
• CPC Class Codes: B60N 2/686 Panel like structures
• CPC Class Codes: B60N 2/688 Particular seat belt attachment and guiding
• CPC Class Codes: B60N 2/70 Upholstery springs ; Upholstery
• CPC Class Codes: B60N 2/72 Attachment or adjustment thereof
• CPC Class Codes: B60R 2022/1818 Belt guides
• CPC Class Codes: B60R 22/26 secured to the seat

Abstract

A front seat assembly (10), comprising first and second seats, is to be installed as a unit into a vehicle (12). A plurality of brackets (18) and (20) are attached to fixed rails (16) for attachment to the vehicle (12) and for interconnecting the fixed rails (16) of the two seats making up the front seat assembly (10). A slide rail (24) is supported by each of the fixed rails (16) for fore and aft movement relative to the fixed rails (16) and a pair of front (28) and rear (30) cross beams interconnect the slide rails (24) for supporting all of the remaining components of each seat. The rear cross beam (30) has an triangular cross section and a seat back (34) is supported on the rear cross beam (30) by flanges (32) having an triangular opening (36) complementary to and surrounding the rear cross beam (30). A support sheet (40) extends between and is supported by the cross beams (28) and (30) and a seat pan (42) is disposed above the support sheet (40) for supporting an occupant. A rear bladder (44) and a front bladder (46) are disposed between the sheet (40) and the pan (42) for raising and lowering the respective back and front of the pan (42) relative to the sheet (40) for adjusting the position of the seat. A stylized seat bottom trim (60) is supported on the pan (42) and a stylized back trim (62) is supported on the seat back frame (34). A center console (70) is supported on the frame members (20) between the first and second seat assemblies and a cover (68) is disposed over each of outside and laterally disposed pair of fixed (16) and slide (24) rails.

Claims

1. A seat frame assembly for a vehicle and comprising;

a pair of fixed rails extending fore and aft and being laterally spaced from one another,

brackets attached to said fixed rails for attachment to a vehicle body,

a slide rail supported by each of said fixed rails for fore and aft movement relative to said fixed rails,

a pair of front and rear cross beams interconnecting said slide rails for supporting all of the remaining components of a first seat supported totally on said cross beams,

a support sheet extending between and supported by said cross beams, and

a substantially rigid seat pan disposed above said support sheet for supporting an occupant of said first seat, wherein said seat pan is adapted to support a cushioned occupant support member thereon.

2. An assembly as set forth in claim 1 wherein said pan includes a recess and said occupant support means is disposed in said recess for cushioning support of the occupant.

3. An assembly as set forth in claim 2 wherein said occupant support means comprises a flexible sheet suspended across said recess.

4. An assembly as set forth in claim 3 including a stylized seat bottom trim supported on said pan.

5. An assembly as set forth in claim 4 wherein at least one pair of said fixed and slide rails are disposed laterally of said bottom trim.

6. An assembly as set forth in claim 5 including a cover disposed over said laterally disposed pair of fixed and slide rails.

7. An assembly as set forth in claim 1 including a rear bladder and a front bladder disposed between said sheet and said pan for raising and lowering the respective back and front of said pan relative to said sheet.

8. An assembly as set forth in claim 7 including front linkages interconnecting said pan and said slide rails for guiding raising and lowering movement of the front of said pan and rear linkages interconnecting said pan and said slide rails for guiding raising and lowering movement of the rear of said pan.

9. A seat frame assembly for a vehicle and comprising;

a pair of fixed rails extending fore and aft and being laterally spaced from one another,

brackets attached to said fixed rails for attachment to the vehicle,

a slide rail supported by each of said fixed rails for fore and aft movement relative to said fixed rails,

at least one cross beam interconnecting said slide rails,

a support sheet extending supported by said cross beam,

a seat pan disposed above said support sheet for supporting an occupant, and

a rear bladder and a front bladder disposed between said sheet and said pan for raising and lowering the respective back and front of said pan relative to said sheet.

10. An assembly as set forth in claim 9 including front linkages interconnecting said pan and said slide rails for guiding raising and lowering movement of the front of said pan and rear linkages interconnecting said pan and said slide rails for guiding raising and lowering movement of the rear of said pan.

11. A seat frame assembly for a vehicle and comprising;

a pair of fixed rails extending fore and aft and being laterally spaced from one another,

brackets attached to said fixed rails for attachment to the vehicle,

a slide rail supported by each of said fixed rails for fore and aft movement relative to said fixed rails,

one of said fixed and slide rails being C-shaped channels with the other of said fixed and slide rails being slidably disposed in said C-shaped channel,

a pair of front and rear cross beams interconnecting said slide rails for supporting all of the remaining components of a first seat supported totally on said cross beams,

a pair of seat back flanges for supporting a seat back, said rear cross beam having an irregular cross section, each of said seat back flanges having an irregular opening complementary to and surrounding said cross beam for supporting a seat back on said rear cross beam,

a support sheet extending between and supported by said cross beams,

a seat pan disposed above said support sheet for supporting an occupant,

a rear bladder and a front bladder disposed between said sheet and said pan for raising and lowering the respective back and front of said pan relative to said sheet,

front linkages interconnecting said pan and said slide rails for guiding raising and lowering movement of the front of said pan, and

rear linkages interconnecting said pan and said slide rails for guiding raising and lowering movement of the rear of said pan.

12. An assembly as set forth in claim 11 including second pairs of fixed and slide rails and interconnecting cross beams defining a second seat, said brackets including frame members interconnecting the inside slide rails of said first and second seat assemblies for defining a front seat assembly which may be installed into a vehicle as one unit.

13. An assembly as set forth in claim 12 including a center console supported on said frame members between said first and second seat assemblies.

14. A seat frame assembly for a vehicle comprising;

a pair of fixed rails extending fore and aft and being laterally spaced from one another,

said fixed rails comprising C-shaped channels defining openings which face one another,

brackets attached to said fixed rails for attachment to the vehicle,

a slide rail supported by each of said fixed rails for fore and aft movement relative to said fixed rails,

said slide rails being slideably disposed in said C-shaped channels,

a pair of front and rear cross beams interconnecting said slide rails for supporting all of the remaining components of a first seat supported totally on said cross beams; and

said cross beams extending through said openings in said C-shaped channels with the ends thereof attached to said slide rails.

15. A seat frame assembly for a vehicle comprising;

a pair of fixed rails extending fore and aft and being laterally spaced from one another,

brackets attached to said fixed rails for attachment to the vehicle,

a slide rail supported by each of said fixed rails for fore and aft movement relative to said fixed rails,

a pair of front and rear cross beams interconnecting said slide rails for supporting all of the remaining components of a first seat supported totally on said cross beams;

said rear cross beam having an irregular cross section,

at lease one seat back flange for supporting a seat back,

said seat back flange having an irregular opening complementary to and surrounding said rear cross beam, and

said seat back flange disposed entirely between said fixed and slide rails for supporting said seat back on said rear cross beam between said fixed and slide rails.

16. An assembly as set forth in claim 15 including a pair of said seat back flanges with said seat back supported between said flanges.

17. A seat frame assembly for a vehicle comprising;

a first pair of fixed rails extending fore and aft and being laterally spaced from one another,

brackets attached to said first fixed rails for attachment to the vehicle,

a first slide rail supported by each of said first fixed rails for fore and aft movement relative to said first fixed rails,

a pair of first front and rear cross beams interconnecting said first slide rails for supporting all of the remaining components of a first seat supported totally on said first cross beams,

a second pair of fixed rails extending fore and aft and being laterally spaced from one;

another,

brackets attached to said second fixed rails for attachment to the vehicle,

a second slide rail supported by each of said second fixed rails for fore and aft movement relative to said second fixed rails,

a pair of second front and rear cross beams interconnecting said second slide rails for supporting all of the remaining components of a second seat supported totally on said second cross beams, and

said brackets including frame members interconnecting adjacent slide rails of said first and second seats for defining a front seat assembly which may be installed into a vehicle as one unit.

18. An assembly as set forth in claim 17 including a center console supported on said frame members between said first and second seat assemblies.

19. A seat frame assembly for a vehicle and comprising;

a pair of fixed rails extending fore and aft and being laterally spaced from one another,

a slide rail supported by each of said fixed rails for fore and aft movement relative to said fixed rails,

a pair of front and rear cross beams interconnecting said slide rails,

a support sheet extending between and supported by said cross beams, and

a substantially rigid seat pan disposed above said support sheet for supporting an occupant of said first seat, wherein said seat pan is adapted to support a cushioned occupant support member thereon.