Intelligent sensor system with network bus

• US 6,013,108 A
• Filed: 03/10/1998
• Issued: 01/11/2000
• Est. Priority Date: 03/18/1997
• Status: Expired due to Term

• Current Assignee: Endevco Corporation (Illinois Tool Works Inc.)
• Original Assignee: Endevco Corporation (Illinois Tool Works Inc.)
• Inventors: Gen-Kuong, Fernando, Karolys, Alexis G., Kapadia, Nikul
• Primary Examiner(s): Hoff, Marc S.
• Assistant Examiner(s): Bui, Bryan
• Application Number:
  US09/037,223
• Time in Patent Office: 672 Days
• Field of Search: 702/31-32, 702/122, 702/185-189, 73/660, 710/62, 710/69, 710/72
• US Class Current: 702/189
• CPC Class Codes: G01D 21/02 Measuring two or more variables by means not covered by a single other subclass
• CPC Class Codes: G01D 3/022 having an ideal characteristic, map or correction data stored in a digital memory
• CPC Class Codes: G06F 13/4004 Coupling between buses

Abstract

This invention disclosure describes an intelligent sensor system in which different types of sensors are connected to a network communication bus. Analog and digital signals are transferred bi-directionally on the common communication bus between the distributed sensors and an application specific controller referred to as a bus converter/controller module (BCM). The traditional analog type sensors are connected to the communication bus through interface devices referred to as transducer-to-bus interface modules (TBIM). The TBIM provides sensor identification, self-test and data correction functions.

Claims

1. A sensor system comprising:

a first communication bus;

a plurality of sensors coupled to the first communication bus for providing sensor signals;

a bus converter device coupled to the first communication bus operable to control the plurality of sensors and to convert sensor signals received on the first communication bus to a format compatible with a second communication bus; and

a host computer coupled to the second communication bus for controlling the bus converter device;

wherein in an analog mode the first communication bus carries analog sensor signals and wherein in a digital mode the first communication bus carries digital sensor signals.

2. The system of claim 1 wherein each sensor is an intelligent sensor comprising a transducer providing an analog measurement signal and an addressable transducer bus interface device coupled to the transducer operable to condition the analog measurement signal and to convert the conditioned analog measurement signal to a digital signal format for communication to the bus converter device.

3. The system of claim 2 wherein the addressable transducer bus interface device comprises:

an analog conditioner for conditioning the analog measurement signal;

a converter circuit for converting the conditioned analog measurement signal to a digital measurement signal; and

an interface circuit for transmitting the digital measurement signal to the bus converter device over the first communication bus.

4. The system of claim 3 wherein the interface circuit is operable to receive and transmit transducer specific information from and to the bus converter device over the first communication bus.

5. The system of claim 4 wherein the transducer bus interface device further comprises a memory for storing the transducer specific information.

6. The system of claim 2 wherein the bus converter device is operable to send a global trigger command to the plurality of sensors to cause the sensors to acquire analog measurement signals from their respective transducers simultaneously.

7. A communication device comprising:

an analog signal conditioner for conditioning analog measurement signals received from a transducer;

a converter circuit for converting the conditioned analog measurement signals to digital measurement signals; and

a bus interface for connecting signals to a communication bus wherein in an analog mode, the conditioned analog measurement signals are transmitted over the communication bus and wherein in a digital mode, the digital measurement signals are transmitted over the communication bus.

8. The communication device of claim 7 wherein the bus interface is operable to receive transducer specific information.

9. The communication device of claim 8 further comprising a memory for storing the transducer specific information.

10. The communication device of claim 7 wherein in a continuous data acquisition mode the device transmits digital measurement signals continuously.

11. A method of communication comprising the steps of:

a) coupling sensor signals from a plurality of sensors to a first communication bus wherein in an analog mode the first communication bus carries analog sensor signals and wherein in a digital mode the first communication bus carries digital sensor signals;

b) converting the sensor signals received on the first communication bus in a bus converter device to a format compatible with a second communication bus; and

c) coupling a host computer to the second communication bus for controlling the bus converter device and receiving the sensor signals.

12. The method of claim 11 wherein step a) includes:

for each sensor, providing an analog measurement signal, conditioning the analog measurement signal, and converting the conditioned analog measurement signal to a digital format.

13. The method of claim 11 further comprising storing sensor specific information in a sensor memory.

14. The method of claim 11 further comprising sending a global trigger command to the plurality of sensors to cause the sensors to acquire analog measurement signals simultaneously.

15. A method of communication comprising the steps of:

acquiring an analog measurement signal from a transducer;

conditioning the analog measurement signal;

converting the conditioned analog measurement signal to a digital measurement signal;

in a digital mode, transmitting the digital measurement signal over a first communication bus to a bus converter device, and in an analog mode, transmitting the conditioned analog measurement signal over the first communication bus to the bus converter device; and

converting the digital measurement signal in the bus converter device to a format compatible with a second communication bus.

16. The method of claim 15 further comprising storing transducer specific information in a memory.