Converter for a DC power supply having an input resistance in series with a DC regulating circuit

• US 6,014,019 A
• Filed: 08/08/1997
• Issued: 01/11/2000
• Est. Priority Date: 01/13/1995
• Status: Expired due to Fees

• Current Assignee: Autotronics Engineering International Limited
• Original Assignee: Autotronics Engineering International Limited
• Inventors: Parker, Keith Philip
• Primary Examiner(s): STERRETT, JEFFREY L
• Application Number:
  US08/860,958
• Time in Patent Office: 886 Days
• Field of Search: 323/269, 323/273, 323/276, 323/279, 361/709, 363/141
• US Class Current: 323/273
• CPC Class Codes: G05F 1/565 sensing a condition of the system or its load in addition to means responsive to deviations in the output of the system, e.g. current, voltage, power factor G05F1/563 takes precedence

Abstract

A converter is provided for stepping-down a DC power input to produce a DC power output of lower voltage. The converter includes a regulating unit (3), and in series with it an input resistor (4). In use, the resistor (4) is separated from the regulating unit (3) and is mounted on a body of a piece of machinery, so that heat produced within the resistor is transmitted to that machinery, and does not interfere with the operation of the regulating unit (3). The regulating unit (3) employs a linear conversion circuit which produces a stable (DC) output but, unlike conventional DC-DC converters, generates substantially no stray electromagnetic fields.

Claims

1. A vehicle having a vehicle body, a DC electric power supply of the vehicle mounted in the vehicle body, and a DC power converter, said converter converting a DC input voltage supplied by said DC power supply to generate a DC output voltage which is lower than said DC input voltage, and said converter comprising:

at least two input terminals electrically connected across said DC power supply;

an input resistance electrically connected to one of said input terminals; and

a DC regulating circuit, electrically connected to said input resistance and to a further one of said input terminals, with said DC regulating circuit and said input resistance in series between said input terminals;

the input resistance and the DC regulating circuit being housed in first and second separate heat dissipative housings, said first housing dissipating heat generated by the input resistance and the second housing dissipating heat generated by said DC regulating circuit;

said first housing being mounted at a first location on said vehicle, and said second housing being mounted at a second location on said vehicle, said second location being different and spatially separated from said first location, whereby heat generated by said input resistance and dissipated by the first housing does not impair the operation of said DC regulating circuit; and

the DC regulating circuit having at least one output electrical connector device for connection to a load external to the first housing and the second housing such that said DC regulating circuit can transmit at least several watts of power to said load through said electrical connector device in the form of said DC output voltage.

2. A vehicle according to claim 1 wherein at least one of the housings has an external surface in good thermal contact with said vehicle body and dissipates heat at least partly by conduction through said external surface of the housing.

3. A vehicle according to claim 1 in which at least one of the housings comprises a plurality of fins having a heat transmitting surface for transmitting heat to ambient air.

4. A vehicle according to claim 1 in which said fins have longitudinal symmetry.

5. A vehicle according to claim 1 in which the DC regulating circuit employs linear converters.

6. A vehicle according to claim 1 in which the regulating circuit operates such that a major proportion of the heat generated by the converter is generated by the input resistance means.

7. A vehicle according to claim 1 in which the regulating circuit limits the current which is drawn from the converter.

8. A vehicle according to claim 1 in which at least the housing of the input resistance means is mounted on the vehicle body with good heat conduction therebetween.

9. A vehicle according to claim 1 in which at least one of the first and second housings is provided with a high surface area for enhancing the transmission of heat to ambient air.

10. A vehicle according to claim 1 in which the regulating circuit contains no oscillator circuitry and operates without generating any substantial radio frequency electromagnetic radiation.

11. A vehicle according to claim 1 in which the regulating circuit ceases to supply an output voltage when at least a portion of the regulating circuit is at a temperature above a predetermined value.

12. A vehicle according to claim 1 wherein the input resistance has a resistance value in the range of about 0.1 to about 10 ohms.

13. A vehicle according to claim 1 in which said DC input voltage is about a nominal 24V, and said DC output voltage is about 12V.

14. A truck having a truck body, a DC electric power supply of the truck mounted in the truck body, and a DC power converter, said converter converting a DC input voltage supplied by said DC power supply to generate a DC output voltage which is lower than said DC input voltage, and said converter comprising:

at least two input terminals electrically connected across said DC power supply;

an input resistance electrically connected to one of said input terminals; and

a DC regulating circuit, electrically connected to said input resistance and to a further one of said input terminals, with said DC regulating circuit and said input resistance in series between said input terminals,

the input resistance and the DC regulating circuit being housed in first and second separate heat dissipative housings, said first housing dissipating heat generated by the input resistance and the second housing dissipating heat generated by said DC regulating circuit;

said first housing being mounted at a first location on said truck, and said second housing being mounted at a second location on said truck, said second location being different and spatially separated from said first location, whereby heat generated by said input resistance and dissipated by the first housing does not impair the operation of said DC regulating circuit; and

the DC regulating circuit having at least one output electrical connector device for connection to a load external to the first housing and the second housing such that said DC regulating circuit can transmit at least several watts of power to said load through said electrical connector device in the form of said DC output voltage.

15. A truck according to claim 14 in which said DC power supply is the battery of the truck, and said battery is electrically connected to the motor of the truck.

16. In a vehicle having a vehicle body and a DC electric power supply of the vehicle mounted in the vehicle body, the improvement comprising a DC power converter, said converter converting a DC input voltage supplied by said DC power supply to generate a DC output voltage which is lower than said DC input voltage, and said converter comprising:

at least two input terminals to be electrically connected across said DC power supply;

an input resistance electrically connected to one of said input terminals; and

a DC regulating circuit, electrically connected to said input resistance and to a further one of said input terminals, with said DC regulating circuit and said input resistance in series between said input terminals,

the input resistance and the DC regulating circuit being housed in first and second separate heat dissipative housings, said first housing dissipating heat generated by the input resistance and the second housing dissipating heat generated by said DC regulating circuit;

said first housing being for mounting at a first location on said vehicle, and said second housing being for mounting at a second location on said vehicle, said second location being different and spatially separated from said first location, whereby heat generated by said input resistance and dissipated by the first housing does not impair the operation of said DC regulating circuit; and

the DC regulating circuit having at least one output electrical connector device for connection to a load external to the first housing and the second housing such that said DC regulating circuit can transmit at least several watts of power to said load through said electrical connector device in the form of said DC output voltage.

17. A motor vehicle having a motor vehicle body, a DC electric power supply of the motor vehicle mounted in the motor vehicle body, and a DC power converter, said converter converting a DC input voltage supplied by said DC power supply to generate a DC output voltage which is lower than said DC input voltage, and said converter comprising:

at least two input terminals electrically connected across said DC power supply;

an input resistance electrically connected to one of said input terminals; and

a DC regulating circuit, electrically connected to said input resistance and to a further one of said input terminals, with said DC regulating circuit and said input resistance in series between said input terminals,

the input resistance and the DC regulating circuit being housed in first and second separate heat dissipative housings, said first housing dissipating heat generated by the input resistance and the second housing dissipating heat generated by said DC regulating circuit;

said first housing being mounted at a first location on said motor vehicle, and said second housing being mounted at a second location on said motor vehicle, said second location being different and spatially separated from said first location, whereby heat generated by said input resistance and dissipated by the first housing does not impair the operation of said DC regulating circuit; and

the DC regulating circuit having at least one output electrical connector device for connection to a load external to the first housing and the second housing such that said DC regulating circuit can transmit at least several watts of power to said load through said electrical connector device in the form of said DC output voltage.

18. A motor vehicle according to claim 17 in which said DC power supply is the battery of the motor vehicle, and said battery is electrically connected to the motor of the motor vehicle.

19. A motor boat having a motor boat body, a DC electric power supply of the motor boat mounted in the motor boat body, and a DC power converter, said converter converting a DC input voltage supplied by said DC power supply to generate a DC output voltage which is lower than said DC input voltage, and said converter comprising:

at least two input terminals electrically connected across said DC power supply;

an input resistance electrically connected to one of said input terminals; and

a DC regulating circuit, electrically connected to said input resistance and to a further one of said input terminals, with said DC regulating circuit and said input resistance in series between said input terminals,

the input resistance and the DC regulating circuit being housed in first and second separate heat dissipative housings, said first housing dissipating heat generated by the input resistance and the second housing dissipating heat generated by said DC regulating circuit;

said first housing being mounted at a first location on said motor boat, and said second housing being mounted at a second location on said motor boat, said second location being different and spatially separated from said first location, whereby heat generated by said input resistance and dissipated by the first housing does not impair the operation of said DC regulating circuit; and

the DC regulating circuit having at least one output electrical connector device for connection to a load external to the first housing and the second housing such that said DC regulating circuit can transmit at least several watts of power to said load through said electrical connector device in the form of said DC output voltage.

20. A motor boat according to claim 19 in which said DC power supply is the battery of the motor boat, and said battery is electrically connected to the motor of the motor boat.