Full displacement retractable syringe

• US 6,015,438 A
• Filed: 11/14/1997
• Issued: 01/18/2000
• Est. Priority Date: 11/14/1997
• Status: Expired due to Term

• Current Assignee: Retractable Technologies Incorporated
• Original Assignee: Retractable Technologies Incorporated
• Inventors: Shaw, Thomas J.
• Primary Examiner(s): Coggins, Wynn Wood
• Assistant Examiner(s): NGUYEN, ANH TUAN TUONG
• Application Number:
  US08/970,828
• Time in Patent Office: 795 Days
• Field of Search: 604/110, 604/192, 604/195, 604/198, 604/214, 604/226
• US Class Current: 604/195
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/502 for blocking the piston
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

A full displacement retractable syringe has a front mounted retraction mechanism and a plunger with a sliding seal and a retraction opening with a sliding stopper. A needle holder is held in place with a holding ring which seals the front part of the barrel from fluid leakage and forms the bottom of a variable chamber in the barrel. The top of the variable chamber is formed by the nose of the plunger with its sliding plunger seal and stopper. Substantially all of the fluid contained in the variable chamber is expelled through a needle when the plunger is depressed to bring the upper and lower boundaries of the fluid chamber together. Because the plunger seal is restrained from forward movement by a stop in the barrel, the nose of the plunger slides through the plunger seal to operate the retraction mechanism. When the holding ring and stopper are gradually removed an instable state is reached whereby a spring compressed under the head of the needle holder overcomes remaining holding forces and the needle holder and needle together with the stopper are forced rearwardly into the retraction cavity. The syringe can be reused only until the plunger is fully depressed after the last injection. Coincident with the retraction action, the plunger enters the barrel to prevent reuse.

Claims

1. A full displacement syringe, comprising:

an elongated housing comprising a hollow barrel having a front end portion, and an inner surface;

a plunger configured to reciprocate in the barrel, the plunger having a retraction cavity within and a tubular nose in front with a leading wall having a removably sealed opening into the retraction cavity;

a retraction mechanism mounted in the front end portion of the barrel, the retraction mechanism comprising a needle and needle holder having a head, a biasing element tending to drive the needle holder rearwardly and a movable holding ring mounted on the head of the needle holder, said ring holding the retraction mechanism by contact with the inner surface of the barrel, wherein the retraction mechanism forms the bottom of a variable fluid chamber in the barrel;

a plunger seal forcibly slideably mounted near the front of the tubular nose of the plunger, said plunger seal being movable with the plunger in sliding contact with the inner surface of the barrel during fluid transfer operations;

a plunger seal restraint located on the barrel wall to restrain the plunger seal from forward movement after it has reached the bottom of the variable chamber without said restraint preventing the plunger nose from sliding forward through the plunger seal to operate the retraction mechanism;

whereby depression of the plunger to place the plunger seal at the bottom of the variable fluid chamber causes substantially full displacement of fluid from the barrel and further forward movement of the plunger causes the leading wall of the tubular nose of the plunger to operate the retraction mechanism by moving through the plunger seal to push the movable holding ring off the head of the needle holder, thereby initiating retraction.

2. The full displacement syringe of claim 1 wherein the removably sealed opening of the tubular nose of the plunger contains a dislodgable stopper which slidingly seals the retraction cavity.

3. The full displacement syringe of claim 2 wherein the plunger seal is positioned on the tubular nose to reach the restraint at the bottom of the variable chamber before the plunger nose begins pushing the holding ring off the head of the needle holder, thereby creating dynamic relative motion between the plunger and plunger seal before static friction between the holding ring and needle holder must be overcome.

4. The full displacement syringe of claim 3 wherein the relative positioning of the stopper and the plunger seal results in dynamic relative motion of the stopper with respect to the plunger in addition to the plunger seal before the tubular nose in front of the plunger begins releasing the holding ring from the needle holder.

5. The full displacement syringe of claim 3 wherein the relative positioning of stopper and the plunger seal with respect to the tubular nose would result in dynamic relative motion of the holding ring in addition to the plunger seal before the front of the stopper and needle holder could come together to cause dynamic motion of the stopper relative to the plunger.

6. The full displacement syringe of claim 4 wherein the needle holder has a step which seats against the barrel to prevent the needle holder from moving forward.

7. The full displacement syringe of claim 6 wherein the plunger includes a cap and the housing has a seat which closely receives the cap when the plunger moves forward as retraction is completed.

8. The full displacement syringe of claim 1 wherein said forcibly slidable plunger seal is forcibly slidably held on the tubular nose by friction sufficient to hold the plunger seal in place while drawing fluid into or expelling fluid from the variable chamber but insufficient to prevent relative sliding movement of the plunger through the plunger seal after the plunger seal engages the plunger seal restraint at the bottom of the chamber.

9. The full displacement syringe of claim 8 wherein said friction is provided at least in part by a bridge of material between the plunger seal and tubular nose which allows the plunger to break free from the plunger seal when the plunger seal is pushed against the restraint by depression of the plunger.

10. The full displacement syringe of claim 8 wherein said friction is provided additionally in part by one or more irregular surfaces on the tubular nose which hinder movement of the plunger seal until a threshold force is applied to the plunger seal by the plunger in combination with the restraint at the bottom of the variable chamber.

11. A full displacement syringe, comprising:

a syringe barrel having a wall defining a hollow interior surface and a front end portion;

a plunger having a nose portion in front and a forcibly slidable plunger seal on the nose that moves with the plunger during normal syringe operations;

a retraction mechanism having a spring mounted in the front part of the barrel, characterized by a needle holder having a movable holding ring member which traverses the barrel to the interior surface thereof to hold the retraction mechanism in place above the compressed spring located under the needle holder, said retraction mechanism forming the bottom of a variable fluid chamber in the barrel;

a stop in the barrel which prevents forward movement of the plunger seal after it reaches the bottom of the variable fluid chamber thereby expelling substantially all fluid;

said nose portion of the plunger having a leading wall portion forming a removably sealed opening large enough to receive the head of the needle holder while pressing against said movable holding ring member;

whereby said plunger can move forward relative to said plunger seal after the plunger seal is at the bottom of the variable fluid chamber thereby causing said leading wall to dislodge and move said holding ring member off the head of the needle holder to initiate retraction.

12. The full displacement syringe of claim 11 wherein said removably sealed opening in the nose portion of the plunger is removably sealed with a stopper which is slidingly removed upon contact with the needle holder as the plunger moves forward.

13. The full displacement syringe of claim 12 wherein the barrel diameter and cross sectional area of the holding ring, plunger seal and stopper and the frictional force required to shift them, which is exposed to hydraulic pressure resulting from depression of the plunger, are selected in substantial balance with each other so that said pressure will not cause a blowout prematurely during an injection.

14. The full displacement syringe of claim 13 wherein the force resulting from said hydraulic pressure required to shift the plunger seal is less than to the force required to shift the holding ring and stopper so that excessive hydraulic force will tend to move the plunger seal before the holding ring or stopper to effectuate fail safe operation.

15. The full displacement syringe of claim 14 wherein the plunger seal, stopper, head of the needle holder and holding ring are positioned so that full depression of the plunger first results in the plunger seal reaching the stop, then the stopper contacting the needle holder and finally the leading wall portion of the nose contacting the holding ring to avoid cumulation of triggering force to be overcome during retraction.

16. The full displacement syringe of claim 14 wherein the plunger seal, stopper, head of the needle holder and holding ring are positioned so that depression of the plunger would first result in the plunger seal reaching the stop and the plunger sliding forward relative to the plunger seal to cause sliding motion of the holding ring relative to the needle holder before the front of stopper reaches the needle holder and begins sliding in order to avoid accumulation of triggering forces to be overcome during retraction.

17. The full displacement syringe of claim 13 wherein the relative cross sectional areas of the plunger seal, holding ring and stopper and the force required to shift them are selected to withstand a plunger depression force of about 6 to 10 pounds force without shifting.

18. A full displacement retractable syringe, comprising:

an elongated syringe housing having a tubular wall, comprising a nose portion in front, an intermediate body section and an opening behind for receiving a plunger;

a retraction mechanism mounted in the nose portion of the housing, the retraction mechanism comprising a needle and a rearwardly biased needle holder having a head portion and a holding ring releaseably mounted on the head portion and extending in sealing contact with the wall of the housing which together form the lower boundary of a variable fluid chamber in the housing;

an elongated tubular plunger having a wall configured in front to form a protruding tip, the protruding tip having a bearing surface for a slidable plunger seal to be mounted thereon and an opening therein leading into the plunger, the opening being occupied by a stopper slidingly mounted in said opening;

a plunger seal mounted on a front part of the bearing surface on the protruding tip, for movement with the plunger in sliding sealing contact with the housing, the plunger seal being slidable rearwardly along said bearing surface in response to force applied to the seal in excess of operational force or pressure force generated in the course of drawing and expelling fluid to or from said fluid chamber, wherein said tip, said stopper and said seal define the upper boundary of a variable fluid chamber in the housing;

whereby nearly all fluid previously drawn into the variable fluid chamber is expelled through the needle when the upper and lower boundaries of the fluid chamber are brought together by depression of the plunger to a first position, and

retraction occurs by movement of the plunger forward beyond the first position whereby the plunger seal is constrained against forward movement by a restriction causing the plunger seal to slide rearwardly relative to the protruding tip while the protruding tip engages and pushes the holding ring from the head of the needle holder to free the needle holder and allow it to retract into the plunger through the opening in said tip.

19. A full displacement retractable syringe, comprising:

an elongated tubular housing comprising a barrel having a wall with an inner surface defining a hollow space comprising a fluid chamber and an opening behind;

a plunger having a tubular wall configured to define a protruding tip portion in front having a tip and a hollow interior, the hollow interior comprising a retraction cavity, the plunger having a thumb cap behind and being adapted for reciprocating movement within said housing;

an opening in the tip portion of the plunger leading into the retraction cavity and slidingly sealed by a removable stopper;

a plunger seal movably mounted in a forward position near the front of the protruding tip portion of the plunger, for slidable movement relative to the plunger from the forward position on said tip portion to a rearward position on said tip portion behind said forward position, said plunger seal extending laterally in sliding sealed contact with the inner wall of said housing to form a seal on the plunger for drawing or expelling fluid from the housing;

a retraction mechanism mounted in the front of the housing, the retraction mechanism having a needle mounted in an inwardly biased needle holder having a head portion fitted with a holding ring releaseably mounted thereon, the ring extending laterally in sealing contact with the wall of the housing;

the protruding tip, stopper and plunger seal comprising the upper boundary of a variable fluid chamber in the housing;

the needle holder head and holding ring comprising the lower boundary of the variable fluid chamber in the housing;

whereby fluid is fully displaced from the variable chamber when the upper boundary and lower boundary are brought together by forward movement of the plunger to a first position of the plunger;

retraction occurring by further forward movement of the plunger to a second position beyond said first position whereby the holding ring is pushed forwardly relative to the head of the needle holder by the end of the protruding tip while the needle holder and plunger seal are held stationary by the housing as the plunger moves forward until the needle holder comes free from the holding ring to retract along with the stopper into the retraction cavity of the plunger.