Multi-layer circularly polarized light separation plate containing cholesteric liquid crystal polymer layers

• US 6,016,177 A
• Filed: 05/29/1998
• Issued: 01/18/2000
• Est. Priority Date: 05/29/1997
• Status: Expired due to Term

• Current Assignee: Nitto Denko Corporation
• Original Assignee: Nitto Denko Corporation
• Inventors: Takahashi, Naoki, Kameyama, Tadayuki, Motomura, Hironori
• Primary Examiner(s): Sikes, William L.
• Assistant Examiner(s): CHOWDHURY, TARIFUR RASHID
• Application Number:
  US09/087,162
• Time in Patent Office: 599 Days
• Field of Search: 349/98, 349/175, 349/185, 359/492, 359/500
• US Class Current: 349/98
• CPC Class Codes: G02B 5/3033 in the form of a thin sheet or foil, e.g. Polaroid
• CPC Class Codes: G02F 1/133536 Reflective polarizers G02F1/13362 takes precedence
• CPC Class Codes: G02F 1/133543 Cholesteric polarisers
• CPC Class Codes: G02F 1/13362 providing polarized light, e.g. by converting a polarisation component into another one

Abstract

Disclosed are a method for producing a circularly polarized separated plate which comprises coating an oriented cholesteric liquid crystal polymer layer with a different kind of cholesteric liquid crystal polymer and heat orienting the resulting coated layer, or heat pressing oriented cholesteric liquid crystal polymer layers on each other, or adhering oriented cholesteric liquid crystal polymer layers to each other through a volatile liquid or a volatile liquid in which a cholesteric liquid crystal polymer is dissolved, thereby forming a close contact laminate of two or more cholesteric liquid crystal polymer layers in which an upper layer is different from a lower layer in helical pitch; a circularly polarized separated plate comprising a close contact laminate of two or more cholesteric liquid crystal polymer layers in which an upper layer is different from a lower layer in helical pitch, the laminate having a mixed layer of cholesteric liquid crystal polymers forming the upper and lower layers, which is different from the upper and lower layers in helical pitch, in a close contact interface thereof to provide multistage changes in helical pitch in the direction of thickness; an optical element in which the circularly polarized separated plate is provided with at least one of a 1/4 wavelength plate and a polarizer; a polarization light source device comprising the circularly polarized separated plate or optical element on a light outgoing side of a light pipe; and a liquid crystal display comprising the circularly polarized separated plate, optical element or polarization light source device on a visual back face side of a liquid crystal cell.

Claims

1. A method for producing a circularly polarized separated plate which comprises coating an oriented cholesteric liquid crystal polymer layer with a different kind of cholesteric liquid crystal polymer that is different from the cholesteric liquid crystal polymer of the oriented layer only in that it has a different ratio of optically active carbon, and heat orienting the resulting coated layer, thereby forming a close contact laminate of two or more cholesteric liquid crystal polymer layers in which an upper layer is different from a lower layer in helical pitch.

2. The method as claimed in claim 1, wherein the oriented cholesteric liquid crystal polymer layer has a mirror reflection fraction in reflected light of 60% or more.

3. The method as claimed in claim 1 or 2, wherein the different kind of cholesteric liquid crystal polymer that is different from the cholesteric liquid crystal polymer of the oriented layer is applied as a solution having a concentration of 10 to 50%.

4. The method as claimed in claim 3, wherein the coated layer of the different kind of cholesteric liquid crystal polymer is dried with air having a temperature of 30°

C. or less to reduce the residual solvent amount to 20% or less, and then subjected to a heat orientation treatment.

5. The method as claimed in claim 1 or 2, wherein the coated layer of the different kind of cholesteric liquid crystal polymer is dried with air having a temperature of 30°

C. or less to reduce the amount of a residual solvent to 20% or less, and then subjected to a heat orientation treatment.

9. A method for producing a circularly polarized separated plate comprising a close contact laminate containing at least three cholesteric liquid crystal polymer layers, including a lower layer, an upper layer which is different from the lower layer in helical pitch, and a mixed layer of cholesteric liquid crystal polymers forming the upper and lower layers, which is different from the upper and lower layers in helical pitch, said mixed layer being between the upper and lower layers and forming a close contact interface with the lower and upper layers to provide multistage changes in helical pitch in the direction of thickness, wherein the circularly polarized separated plate obtained by the method according to claim 1 or 6 is heated at a temperature equal to or higher than a glass transition temperature to lower than an isotropic phase transition temperature to form a mixed layer of the cholesteric liquid crystal polymers forming the upper and lower layers.

6. A method for producing a circularly polarized separated plate which comprises heat pressing oriented cholesteric liquid crystal polymer layers on each other or adhering oriented cholesteric liquid crystal polymer layers to each other through a volatile liquid or a volatile liquid in which a cholesteric liquid crystal polymer is dissolved, wherein the cholesteric liquid crystal polymers of the polymer layers are different from each other only in that they have a different ratio of optically active carbon, thereby forming a close contact laminate of two or more cholesteric liquid crystal polymer layers in which an upper layer is different from a lower layer in helical pitch.

7. The method as claimed in claim 6, wherein the adhering procedure by heat pressing is conducted at a temperature equal to or higher than a glass transition temperature of the cholesteric liquid crystal polymer.

8. The method as claimed in claim 6, wherein the volatile liquid is a low-soluble volatile liquid in which the solubility of the cholesteric liquid crystal polymer is 20% or less by weight.

10. A circularly polarized separated plate comprising a direct close contact laminate of two or more cholesteric liquid crystal polymer layers in which an upper layer is different from a lower layer in helical pitch, and in which the cholesteric liquid crystal polymers of the polymer layers are different from each other only in that they have a different ratio of optically active carbon.

11. The circularly polarized separated plate as claimed in claim 10, wherein the cholesteric liquid crystal polymer layers different in helical pitch are layers in which the wavelength region of reflected light of the upper layer does not overlap with that of the lower layer.

13. The circularly polarized separated plate as claimed in claim 10, 11, or 12, wherein the wavelength region of reflected light is a wavelength region of 150 nm or more of the visible light region.

14. An optical element in which the circularly polarized separated plate according to claim 10, 11, or 12 is provided with at least one of a 1/4 wavelength plate and a polarizer.

15. A polarization light source device comprising the optical element according to claim 14 on a light outgoing side of a light pipe.

16. A liquid crystal display comprising the optical element according to claim 14 on a visual back face side of a liquid crystal cell.

17. A polarization light source device comprising the circularly polarized separated plate according to claim 10, 11 or 12, on a light outgoing side of a light pipe.

18. A liquid crystal display comprising a polarization light source device according to claim 17 on a visual back face side of a liquid crystal cell.

19. A liquid crystal display comprising the circularly polarized separated plate according to claim 10, 11 or 12.

12. A circularly polarized separated plate comprising a close contact laminate containing at least three cholesteric liquid crystal polymer layers, including a lower layer, an upper layer which is different from the lower layer in helical pitch, and a mixed layer of cholesteric liquid crystal polymers forming the upper and lower layers, which is different from the upper and lower layers in helical pitch, said mixed layer being between the upper and lower layers and forming a close contact interface with the lower and upper layers to provide multistage changes in helical pitch in the direction of thickness.

20. A circularly polarized separated plate according to claim 12, wherein the cholesteric liquid crystal polymers of the polymer layers are different from each other only in that they have a different ratio of optically active carbon.